Related Manuals for horsch Maestro 36 SW
Summarization of Contents
Machine Identification and Confirmation
Retailer and HORSCH Addresses
Contact details for the machine's retailer and manufacturer.
Machinery Receipt Confirmation
Section for confirming the reception of the machinery, including warranty details.
Introduction to the Manual
Document Conventions
Explains representation of information, warning symbols, and notes used in the manual.
Warning Notes and Symbols
Details the different types of warning notes and their corresponding symbols for safety.
Service and Support
Warranty Claim Processing
Outlines the procedure for handling warranty claims and necessary information.
Consequential Damage
Explains potential causes and exclusions of liability for consequential damages.
Safety and Accident Prevention
Intended Use
Defines the machine's proper application and prohibited uses to ensure safety.
Qualification of Personnel
Specifies the requirements for individuals operating or working with the machine.
Safety in Traffic and Operation
Covers safety precautions for road travel and machine operation.
Environmental Protection
Guidelines for environmentally responsible operation and disposal.
Care and Maintenance Safety
Emphasizes safety procedures during care and maintenance activities.
Danger Zones and Safety Stickers
Identifies hazardous areas and the importance of safety stickers on the machine.
Technical Data
Type Plate Information
Explains the data found on the machine's type plate.
Tractor Requirements
Lists the necessary specifications for the tractor to operate the machine.
Machine Structure
Overview of Components
Provides a visual breakdown and identification of the machine's main parts.
Machine Structure
Overview of Drill Unit
Identifies the components of the drill unit for the Maestro 24 SW.
Component Identification
Hydraulic Hose Identification
Explains symbols for identifying hydraulic hoses based on their function.
Aluminium Clips
Describes the use and color-coding of aluminium clips for hydraulic cylinders.
Machine Stickers and Fans
Instruction Stickers
Explains the purpose and placement of various instruction stickers on the machine.
Fan (PTO-shaft Drive)
Describes the fan system driven by the PTO-shaft.
Fan System
Fan (Direct Drive)
Explains the fan system that is directly driven by tractor hydraulics.
Commissioning and Installation
Machine Delivery and Setup
Covers the process of machine delivery, unloading, and initial setup.
Tractor Connection and Transport
Details the procedure for connecting the machine to the tractor and preparing for transport.
Machine Operation
Commissioning and Tractor Adaptation
Steps for initial machine setup and adapting it to a new tractor.
Propshaft Adaptation
Instructions for correctly adapting and connecting the propshaft.
Connecting and Parking Procedures
Machine Connection
Steps for properly connecting the machine to the tractor.
Connecting/Parking Safety
Safety warnings related to connecting and parking the machine.
Transport Position and Controls
Transport Position Adjustments
Additional adjustments required for road transport.
Control Unit Positioning for Travel
Specifies the correct positions for control units during road travel.
Machine Parking Procedures
Parking Safety and Steps
Safety precautions and steps for parking the machine.
Folding and Unfolding Operations
Unfolding the Machine
Instructions for unfolding the machine from its transport position.
Folding the Machine
Steps for folding the machine into its transport configuration.
Field Use and Adjustments
Field Operation Guidelines
Procedures and checks for operating the machine in the field.
Working Speed and Headland Maneuvers
Guidance on optimal working speed and headland operations.
Metering Unit Adjustments
Adjusting Metering Delay
How to set the delay for seed and fertiliser metering for precise placement.
Control Unit Positioning in Field
Correct positions for control units during field use.
Machine Checks and Maintenance
Checks for Key Systems
Essential checks for the machine, fan, pneumatic system, and drill unit.
Fertiliser Metering Unit Checks
Specific checks for the fertiliser metering unit's components and function.
Pneumatic System Details
Hopper Operation
Information on the pressurized hopper, including lid operation and seals.
Fertiliser Distribution System
Railing and Solid Fertiliser Facility
Details on the machine's railing and the solid fertiliser placement system.
Fall Sluice Operation
Explanation of the fall sluice's role in fertiliser injection and calibration.
Distribution System Components
Half-Width Shut-off and Distributor
Information on the half-width shut-off and distributor tower system.
Maintenance of Distribution System
Daily checks and cleaning for distributor connections and hoses.
Fan - Fertiliser System
Direct Drive Fan and Motor
Describes the direct drive fan system and its motor, including checks.
Fan Checks and Maintenance
Procedures for checking and maintaining the fan system.
PTO-Shaft Driven Systems
Fan with PTO-shaft Pump
Explains the fan system driven by a PTO-shaft pump.
Propshaft Installation and Maintenance
Guidance on propshaft installation, adaptation, and routine maintenance.
Machine Model Specifications
Maestro 24 SW Details
Technical data and functional overview for the Maestro 24 SW model.
Maestro 36 SW Details
Technical data and functional overview for the Maestro 36 SW model.
Fan Speed and Coulter Pressure
Fan Speed Adjustment
Instructions for adjusting fan speeds for optimal fertiliser application.
Coulter Pressure Adjustment
How to adjust coulter pressure for effective seed and fertiliser placement.
Fan and Coulter Checks
Routine checks and maintenance for the fan and coulter systems.
Fan - Vacuum System
Vacuum Pressure Gauge and Maintenance
Using the pressure gauge to adjust vacuum and performing maintenance.
Seed on Demand System
Screen Changing and Residue Cleaning
Procedures for changing screens and cleaning the Seed on Demand distributor.
System Settings and Calibration
Changing Settings and Pressure Gauge
Adjusting system settings and reading the pressure gauge for optimal performance.
Fertiliser Metering Unit
Rotor Selection and Types
Information on available rotors and their selection for different seed types.
Rotors for Double Fall Sluices
Specific rotor types required for double fall sluice configurations.
Rotor Replacement Procedures
Rotor Change Process
Step-by-step guide for changing the rotor in the metering unit.
Rotor Change with Gate Valve
How to change the rotor when the hopper is full using a gate valve.
Rotor Replacement without Gate Valve
Rotor Change without Gate Valve
Procedure for changing the rotor when the hopper is full, without a gate valve.
Adjusting the Sealing Lip
How to adjust the sealing lip for correct metering performance.
Maintenance of Metering Unit
Motor Plug Assignment
Details the cable connections for the metering unit motor.
Fertiliser Coulter System
Depth Setting Adjustments
Instructions for setting the depth of the fertiliser coulter.
Single Grain Coulter Discs
Scrapers and Disc Maintenance
Information on scrapers for coulter discs and their maintenance.
Maintenance of Coulter Discs
Checks and adjustments for coulter discs and their scrapers.
Trap Roller Function and Adjustment
Trap Roller Assembly and Setting
Procedures for assembling and setting the trap roller.
Drilling Depth Setting
Instructions for adjusting the drilling depth with the depth guide rollers.
Single Grain Metering
Drill Unit Components and Maintenance
Overview of drill unit parts and their maintenance requirements.
Maintenance of Single Grain Metering
General maintenance for the single grain metering unit.
Single Grain Metering Unit Details
Unit Overview and Maintenance
Describes the metering unit's overview and daily maintenance checks.
Metering Unit Operation
Opening and Unscrewing the Housing
Steps for opening and disassembling the metering unit housing.
Emptying the Metering Unit
Procedure for emptying the metering unit.
Metering Unit Components
Metering Discs Overview
Details on metering discs, including selection and article numbers.
Shims and Sliding Bridge
Shims for Tolerance Equalization
How to use shims to equalize tolerances in the metering unit.
Sliding Bridge Function
Explains the function and maintenance of the sliding bridge.
Grain Feed Cover
Grain Feed Cover for Soy
Specifics of the grain feed cover for soy, including its special features.
Small Seed Kit Components
Installing Seed on Demand Elbow
Instructions for installing the Seed on Demand elbow for small seeds.
Scraper Adjustments
Outside Scraper Adjustment
How to adjust the outside scraper for optimal seed pickup.
Adjusting the Metering Unit
Choosing Metering Discs
Guide to selecting appropriate metering discs based on seed type and weight.
Vacuum System Settings
Notes on Vacuum and Correction Values
Explains vacuum settings and provides correction values for Maestro 16 SW.
Machine Checks
Test Program E-Manager Checks
Performing checks using the E-Manager test program for seed quality.
Field Inspection and Troubleshooting
Field Inspection for Seed Placement
How to inspect seed placement accuracy in the field.
Problems and Rectification Guide
Common seed placement problems and their solutions.
Downpipe Installation and Function
Downpipe Installation Procedures
Steps for correctly installing the downpipe for uniform grain placement.
Machine Maintenance Reminders
Parking the Machine and Daily Maintenance
Reminders for maintenance tasks and procedures for parking the machine.
Single Grain Coulter Discs
Scrapers and Disc Maintenance
Information on scrapers for coulter discs and their maintenance.
Maintenance of Coulter Discs
Checks and adjustments for coulter discs and their scrapers.
Trap Roller Function and Adjustment
Trap Roller Assembly and Setting
Procedures for assembling and setting the trap roller.
Drilling Depth Setting
Instructions for adjusting the drilling depth with the depth guide rollers.
Press Roller Adjustments
Press Roller Adjustment and Consolidation
How to adjust press rollers for consolidation effect based on soil conditions.
Press Roller Variants
Rubber Press Roller Types
Description of narrow and wide version rubber press rollers.
Displacing the Axle for Blockage Prevention
Method to displace the axle to reduce blockage risk.
Specialized Press Rollers
Finger and Spike Press Rollers
Information on finger and spike press rollers and their application.
Clearing Stars (Optional)
Clearing Star Adjustment and Disassembly
How to adjust clearing star height and perform disassembly.
Optional Equipment: Micro-granulate Facility
Facility Operation and Adjustment
How to operate and adjust the micro-granulate facility.
Changing Metering Augers
Steps for changing metering augers in the micro-granulate facility.
Field Use and Air Volume Adjustment
Initial Use and Air Volume Adjustment
Initial use procedures and adjusting air volume via the gate valve.
Transverse Distribution Checks
Ensuring proper transverse distribution of seeds and fertiliser.
Pneumatic Brake System
Connecting and Unhitching the Brake
Procedures for connecting and disconnecting the pneumatic brake system.
Brake System Adjustments and Parking
Brake Pressure Regulator and Parking Brake
How to adjust the brake pressure regulator and operate the parking brake.
Releasing the Brakes
Steps for releasing the service and parking brakes.
Hydraulic Brake System
Connecting and Unhitching Hydraulic Brake
Procedures for connecting and disconnecting the hydraulic brake system.
Brake Valve Functions and Parking Brake
Breakaway Brake Valve and Manual Release
Explains the breakaway brake valve and manual brake release mechanism.
Parking Brake Safety
Safety precautions related to the parking brake.
Filling Screw Operation
Filling Screw Operation and Safety
Instructions for operating the filling screw and related safety warnings.
Filling Auger Unfolding and Folding
Procedures for unfolding and folding the filling auger.
Agitator Shaft and ContourFarming
Agitator Shaft Function and Maintenance
Description of the agitator shaft and its maintenance.
ContourFarming System
Explanation of the ContourFarming function for consistent seed placement.
AutoForce and Fertiliser Monitoring
AutoForce System Operation
Information on the AutoForce system, requiring separate instructions.
Fertiliser Flow Monitoring
Guidance on monitoring fertiliser flow, referring to E-Manager instructions.
Care and Maintenance Procedures
Machine Cleaning Guidelines
Detailed steps for cleaning the machine, including specific components.
Maintenance Intervals and Lubrication
Maintenance Interval Schedule
General guidelines for maintenance intervals based on operating factors.
Lubrication and Hygiene Practices
Instructions for machine lubrication and safe handling of lubricants.
Hydraulic System Oil
Information on the type of hydraulic oil used in the machine.
End of Season Maintenance
End of Season Care Tasks
Specific care and cleaning tasks to be performed at the end of the season.
Waste Disposal and Decommissioning
Proper Waste Disposal
Guidelines for environmentally sound disposal of oils and wastes.
Machine Decommissioning
Procedures for decommissioning the machine for disposal.
Appendix: Technical Data
Tightening Torques for Metric Screws
Table of tightening torques for various metric screws and nuts.
Propshaft Adjustment
Determining Operating Lengths
How to determine the correct operating lengths for the propshaft.
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