Table of Contents
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INSTALLATION &
MAINTENANCE MANUAL
HORIZONTAL END-SUCTION PUMPS
ANSI MODELS: K+1516, K+326, K+326s, K+3156, K+436, K+1518 and
ISO MODELS: K+i32160, K+i50160, K+i65160, K+i32200 and
JIS
MODELS: K+j40160, K+j40200, K+j50200, K+j50160, and
Issued January, 2007
T.S.U.
♦♦♦♦Do not run dry ♦♦♦♦
This pump is NOT self-priming. The pump
must be filled with liquid before starting
otherwise severe damage may occur.
Sundyne Corporation is ISO 9001-2000 compliant is certified by Lloyd's Register Quality Assurance Limited.
K+3158
K+i40200
K+j65160
K+
ANSI
ISO
"Simple by Design"
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Table of Contents
Related Manuals for ANSIMAG K+436
Summarization of Contents
Limited Warranty
Limitation of Liability
Defines Ansimag's liability for consequential damages and sets maximum liability.
Warranty Disclaimer
States that illustrations and descriptions are for identification only and not warranties.
Product Suitability
Addresses compliance with local codes and regulations for product installation and use.
Warranty Exclusions
Lists items not covered by warranty, such as wear items and damage from misuse.
EC Declaration of Conformity
Directives Compliance
Lists directives like Machinery and ATEX that the equipment complies with.
Authorised Signatories
Identifies authorized personnel signing the declaration of conformity for Sundyne Corporation.
Pump Installation
Piping
Details best practices for suction and discharge piping to ensure optimal pump performance.
Foundation
Describes requirements for creating a stable, rigid foundation and proper base plate alignment.
Installation and Electrical Connections
Covers motor clearance, base plate requirements, and flexible electrical connections for servicing.
Earthing Arrangement
Explains the grounding procedure for pumps, especially those compliant with ATEX Directive.
Pump Start Up and Shutdown
Pre-Start Checklist
Lists essential checks before initial pump start-up, including rotation, liquid fill, and connections.
Start Up and Operation
Details the procedure for starting the pump, checking rotation, and managing discharge valves.
Shutdown
Outlines the correct procedure for safely shutting down the pump to prevent damage.
Safety
Temperature Classification (ATEX Directive)
Explains how to determine the temperature class based on liquid and ambient temperatures.
Disassembly and Maintenance
Basic Disassembly for Inspection
Details the initial steps for safely disassembling the pump, including locking out power and draining.
Inspection Checklist
Lists critical components to inspect for wear, damage, or deformation during maintenance.
Detailed Wear Parts Tolerances
Provides specific dimensional tolerances for main bushings, pump shafts, and mouth rings.
Parts Replacement Procedures
Describes procedures for installing and removing pump components like bushings and mouth rings.
Wet End Assembly (ANSI & ISO Pumps)
Shaft/Containment Shell Assembly
Guides the assembly of the shaft and containment shell into the rear support.
Impeller Assembly
Explains how to assemble the impeller with its main bushing and mouth ring.
Wet-End Assembly
Describes fitting the casing together and confirming impeller axial endplay.
Drive End Assembly (ANSI Pumps with NEMA Motors)
Mounting Outer Drive to Motor or Bearing Frame Shaft
Details how to mount the outer drive assembly onto the motor or bearing frame shaft.
Mounting Motor Risers or Foot
Explains how to mount motor risers or feet to the bracket for proper pump support.
Mounting Drive End to Wet End
Describes the process of carefully guiding and connecting the drive end to the wet end.
Aligning Pump Mounting Feet
Covers aligning the pump's mounting feet for proper support and stability.
Drive End Assembly (ANSI or ISO Pumps with IEC Motors)
Mounting Adapter, Outer Drive and Foot
Explains how to mount the adapter, outer drive, and foot for IEC motor configurations.
Mounting Drive End to Wet End
Describes the process of carefully guiding and connecting the drive end to the wet end.
Aligning Pump Mounting Feet
Covers aligning the pump's mounting feet for proper support and stability.
Bearing Frame Disassembly & Maintenance
Disassembly
Details the steps for safely disassembling the bearing frame, including removing guards and draining oil.
Inspection & Maintenance of Bearing Frame
Covers inspection of bearings, shaft assembly, labyrinth seals, and oil, plus maintenance recommendations.
Assembly of the Bearing Frame
Details the procedures for assembling the bearing frame, including installing labyrinth seals and shaft assemblies.
Approximate Shipping Weights of Pump & Motor Mounting
ANSI Pumps with NEMA Motor Mounting [lbs(kg)]
Table of shipping weights for ANSI pumps fitted with NEMA motors, categorized by frame size.
ANSI Pumps with IEC Motor Mounting [lb(kg)]
Table of shipping weights for ANSI pumps fitted with IEC motors, categorized by frame size.
ISO Pumps with IEC Motor Mounting [lb(kg)]
Table of shipping weights for ISO pumps fitted with IEC motors, categorized by frame size.
Motor Weight
References external catalogs for specific motor weight information.
Addendum 1 - Versa-Tool for Shaft Support
Assembling the Shaft Support
Details the steps for correctly assembling the shaft support using the Versa-Tool components.
Extracting the Shaft Support
Provides instructions for safely removing the shaft support using the Versa-Tool.
Measure the Depth of Thrust Ring
Explains how to measure the depth of the thrust ring relative to the casing face for proper fit.
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