Table of Contents
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INSTALLATION &
MAINTENANCE MANUAL
HORIZONTAL END-SUCTION PUMPS
ANSI MODELS: K+1516, K+326, K+326s, K+3156, K+436, K+1518 and
ISO MODELS: K+i32160, K+i50160, K+i65160, K+i32200 and
JIS
MODELS: K+j40160, K+j40200, K+j50200, K+j50160, and
Issued January, 2007
T.S.U.
♦♦♦♦Do not run dry ♦♦♦♦
This pump is NOT self-priming. The pump
must be filled with liquid before starting
otherwise severe damage may occur.
Sundyne Corporation is ISO 9001-2000 compliant is certified by Lloyd's Register Quality Assurance Limited.
K+3158
K+i40200
K+j65160
K+
ANSI
ISO
"Simple by Design"
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Table of Contents
Related Manuals for ANSIMAG K+326
Summarization of Contents
1. Limited Warranty
Two-Year Limited Warranty
Ansimag warrants pumps and parts against defects for two years under normal use.
Limitation of Liability
Ansimag's liability for consequential damages is disclaimed and limited to purchase price.
Warranty Disclaimer
Illustrations and descriptions are for identification only and do not imply warranty.
Product Suitability
Ansimag cannot guarantee compliance with local codes and regulations for product use.
Warranty Exclusions
Wear items and damage from misuse or extreme conditions are not covered.
2. Pump Identification
Name Plate Details
Information stamped on the identification tag and motor nameplate for pump verification.
3. Safety Check List
Magnetic Field Hazard
Warning about powerful magnets affecting electronic devices and pacemakers.
Magnetic Forces Hazard
Caution during separation of wet and drive ends due to strong magnetic forces.
Hot Surfaces Hazard
Pumps handle hot liquids, posing a burn risk from hot external surfaces.
Rotating Parts Hazard
Warning about rotating parts; ensure guards are secure and power is locked out.
Chemical Hazard
Pumps handle chemicals, posing risks from leaks/spills during maintenance.
Magnetic Sensitive Items & Tools
Avoid placing sensitive items near magnets or using steel tools.
4. Principles of Magnetic Drive Pumps
Magnetic Coupling Operation
Explanation of how the two magnet assemblies transfer torque via attraction/repulsion.
Containment Shells and Energy Loss
Non-conductive shells prevent eddy-current energy loss; impeller attachment methods.
5. Pump Installation
Piping Installation Guidelines
Recommendations for suction and discharge piping to ensure proper pump function and prevent damage.
Foundation Requirements
Instructions for creating a stable, rigid foundation for the pump and driver unit.
Electrical Connections and Earthing
Guidelines for flexible electrical connections and proper earthing arrangements for ATEX compliance.
6. Pump Start Up and Shutdown
Pre-Start Check List
Essential checks before initial pump start-up or after inspections.
Start Up and Operation Procedures
Step-by-step guide for safely starting and operating the pump.
Shutdown Procedure
Steps for safely shutting down the pump to prevent damage.
Operational Hazards and Precautions
Warnings against dry running, dead heading, mismatches, cavitation, and water hammer.
Safety and Temperature Classification
ATEX Temperature Classification
Determining pump temperature class based on operating conditions per ATEX Directive.
7. Disassembly and Maintenance
Basic Disassembly for Inspection
Step-by-step guide for safely disassembling the pump for inspection.
Inspection Check List
A list of critical components and wear points to check during pump inspection.
Detailed Wear Parts Tolerances
Specifications for wear limits of main bushings, pump shaft, and mouth rings.
Parts Replacement Procedures
Instructions and tool details for replacing pump bushings.
8. Wet End Assembly (ANSI & ISO Pumps)
Shaft/Containment Shell Assembly
Steps for assembling the shaft and containment shell within the rear support.
Impeller Assembly
Procedures for assembling the impeller with its bushing and mouth ring.
Wet-End Assembly
Final steps for assembling the wet end components, including casing and shaft alignment.
9. Drive End Assembly (ANSI Pumps with NEMA Motors)
Mounting Outer Drive to Motor/Shaft
Instructions for mounting the outer drive assembly to the motor or bearing frame shaft.
Mounting Motor Risers or Foot
Steps for attaching motor risers or mounting feet to the pump bracket.
Mounting Drive End to Wet End
Guidance on connecting the drive end assembly to the wet end assembly.
Aligning Pump Mounting Feet
Procedure for ensuring all pump mounting feet are flat and properly aligned.
10. Drive End Assembly (ANSI or ISO Pumps with IEC Motors)
Mounting Adapter, Outer Drive, and Foot
Instructions for mounting the adapter, outer drive, and foot for IEC motors.
Mounting Drive End to Wet End
Steps for connecting the IEC drive end to the wet end assembly.
Aligning Pump Mounting Feet
Procedure for ensuring all pump mounting feet are flat and properly aligned.
11. Trimming Impellers
Impeller Trimming Instructions
Detailed steps and considerations for trimming pump impellers to specific diameters.
12. Bearing Frame Disassembly & Maintenance
Disassembly Procedure
Step-by-step guide for disassembling the bearing frame, including oil draining.
Inspection & Maintenance of Bearing Frame
Guidelines for inspecting bearings, shaft, seals, and oil for maintenance.
Assembly of the Bearing Frame
Procedures for assembling labyrinth seals and the shaft into the bearing frame.
Parts List 1 - Wet End (ANSI Pumps)
K+ Series Wet End Parts
Catalog of wet end components for K+ ANSI pumps, with part numbers.
Part List 2 - Drive End (ANSI Pumps with NEMA Motors)
NEMA Drive End Parts for K+ ANSI Pumps
Catalog of drive end components for K+ ANSI pumps with NEMA motors.
Parts List 3 - Drive End (ANSI Pumps with IEC Motors)
IEC Drive End Parts for K+ ANSI Pumps
Catalog of drive end components for K+ ANSI pumps with IEC motors.
Parts List 4 - Wet End (ISO Pumps)
K+ Series Wet End Parts for ISO Pumps
Catalog of wet end components for K+ ISO pumps.
Parts List 5 - Drive End (ISO Pumps with IEC Motors)
IEC Drive End Parts for K+ ISO Pumps
Catalog of drive end components for K+ ISO pumps with IEC motors.
Parts List 6 - Bearing Frame Only
Bearing Frame Components
List of parts for the bearing frame assembly.
14. Approximate Shipping Weights
ANSI Pumps with NEMA Motor Mounting Weights
Shipping weight data for ANSI pumps with NEMA motor configurations.
ANSI Pumps with IEC Motor Mounting Weights
Shipping weight data for ANSI pumps with IEC motor configurations.
ISO Pumps with IEC Motor Mounting Weights
Shipping weight data for ISO pumps with IEC motor configurations.
15. Specifications
Pump Construction and Features
Overview of pump type, materials, design standards, and protection features.
Viscosity and Flow Limits
Data on maximum viscosity and minimum flow rates for different pump models.
16. Common Conversions
Flow and Head Conversion Factors
Tables for converting flow, pressure, vacuum, and volume units.
Temperature Conversion Table
Chart for converting Fahrenheit to Celsius and vice versa.
Addendum 1 - Versa-Tool for Shaft Support
Assembling the Shaft Support
Instructions for assembling the shaft support using the Versa-tool.
Extracting the Shaft Support
Procedures for removing the shaft support with the Versa-tool.
Measure Depth of Thrust Ring
How to measure thrust ring depth for correct casing fitment.
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