Sony HBD-DZ640K Service Manual

Sony HBD-DZ640K Service Manual

Dvd receiver

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SERVICE MANUAL
Ver. 1.3 2011.06
• HBD-DZ340/DZ340K/DZ640K/DZ740 are the amplifi er, DVD/CD
and tuner section in DAV-DZ340/DZ340K/DZ640K/DZ740.
This system incorporates with Dolby* Digital and Dolby Pro Logic adaptive
matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, and the double-D symbol are trademarks of Dolby
Laboratories.
** Manufactured under license under U.S. Patent #'s:
5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and
worldwide patents issued & pending. DTS and DTS Digital Surround
are registered trademarks and the DTS logos and Symbol are trademarks
of DTS, Inc. © 1996-2008 DTS, Inc. All Rights Reserved.
Amplifi er Section (DAV-DZ340/DZ740)
POWER OUTPUT (rated): Front L/Front R/Center/
Surround L/Surround R:
108 W (per channel at 3
ohms, 1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 W (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 W
(at 3 ohms, 80 Hz)
Inputs (Analog)
TV (AUDIO IN)
Sensitivity: 450/250 mV
Inputs (Digital)
TV (Audio Return Channel/OPTICAL IN)
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
9-893-146-04
Sony Corporation
2011F04-1
©
2011.06
Published by Sony Techno Create Corporation
Model Name Using Similar Mechanism
Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Amplifi er Section (DAV-DZ340K/DZ640K)
POWER OUTPUT (rated): Front L/Front R/Center/
Surround L/Surround R:
108 W (per channel at 3
ohms, 1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 W (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 W (at 3
ohms, 80 Hz)
Inputs (Analog)
TV (AUDIO IN)
Sensitivity: 450/250 mV
AUDIO IN
Sensitivity: 250/125 mV
MIC
Sensitivity: 1 mV
Inputs (Digital)
TV (Audio Return Channel)
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
HBD-DZ340/DZ340K/
DZ640K/DZ740
CD/DVD System
Laser Diode Properties
* This output is the value measurement at a distance
of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.
Signal format system
Latin American models:
Other models:
DVD RECEIVER
AEP Model
HBD-DZ340/DZ740
E Model
HBD-DZ340K/DZ640K
HBD-DZ330/DZ710/
DZ730
CDM85MB-DVBU102
KHM-313CAA
Emission Duration:
Continuous
Laser Output: Less than
44.6 μW
NTSC
NTSC/PAL
– Continued on next page –

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Table of Contents
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Summarization of Contents

Specifications Overview
Model and Mechanism Details
Details on similar mechanism models, type, and pick-up name.
Amplifier Output Specifications
Power output ratings and reference values for amplifier sections.
System Input and Output Formats
Specifies analog/digital inputs and supported audio/data stream formats.
Self-Diagnosis Function
Model Identification Codes
Explains model identification codes and their meanings for service.
Interpreting Service Numbers
Describes causes and corrective actions based on the first three characters of service numbers.
Handling Version Number Display
Instructions for normal system operation when a version number appears.
Servicing Notes
Optical Pick-up and Laser Handling
Precautions for handling optical pick-up blocks and laser diodes to prevent damage.
Disc Tray Lock and Cleaning Procedures
Instructions for setting/releasing disc tray lock and notes on cleaning discs.
Important Operational Precautions
Warnings about still video images, manual tray opening, and new OP unit installation.
Disassembly Procedures
Basic Chassis and Panel Removal
Step-by-step guide for removing the case, loading panel, and front panel sections.
Board and Component Removal
Procedures for removing key, power key, LED, panel, USB, back panel, main, and power boards.
Mechanism and Drive Unit Removal
Steps for disassembling the DVD mechanism, tray, belt, MS-203 board, base unit, and optical pick-up.
Test Mode Operations
Cold Reset and Panel Test Modes
Procedures for cold reset, display, version, FL pattern, and key test modes.
Disc Tray Lock and DVD Version Display
How to set disc tray lock and display DVD software versions.
Product Out Mode Procedure
Steps for the product out mode to move the optical pick-up and initialize settings.
Electrical Adjustments
DVD Section IOP Measurement
Performing IOP measurement after optical pick-up replacement, refers to page 19.
Tuner Section FM Tune Level Check
Procedure to check FM tuner signal reception and confirm the "TUNED" mark.
Diagrams and Board Locations
Circuit Board Identification
Diagram showing the location of various circuit boards within the unit.
Block Diagrams Overview
Block diagrams illustrating RF, Video, Audio, AMP, and Power sections of the system.
Main Board Schematics
Schematic diagrams for the MAIN board, covering various sections (1/9) to (9/9).
IO Board Schematics
Schematic diagram for the IO board, detailing its connections and components.
Panel Board Schematics
Schematic diagram for the PANEL board, showing its circuitry and connections.
Power Board Schematics
Schematic diagrams illustrating the POWER board circuitry and power supply sections.
Exploded Views
Overall Unit Assembly
Exploded view of the entire unit showing major assemblies and parts.
Front Panel Assembly Details
Exploded view detailing the components of the front panel section.
Front Boards Assembly
Exploded view of front-related boards and cables, including panel and USB boards.
Back Panel Assembly
Exploded view showing the back panel components, including IO boards and power cords.
Chassis Assembly Details
Exploded view of the chassis, highlighting power boards and main boards by model.
DVD Mechanism Deck Exploded View
Exploded view of the DVD mechanism deck, showing its parts like pick-up and motor.
Electrical Parts List
IO Board Components
List of parts for the IO board, including ICs, connectors, resistors, and capacitors.
Main Board Components
Comprehensive list of components for the MAIN board, covering ICs, transistors, capacitors, and resistors.
Panel Board Components
List of parts for the PANEL board, including ICs, jacks, resistors, and switches.
Power Board Components
List of parts for the POWER board, including diodes, capacitors, transformers, transistors, and resistors.

Table of Contents

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