Fire Pump 8200 Series Installation, Operation And Maintenance Manual

Fire Pump 8200 Series Installation, Operation And Maintenance Manual

Centrifugal split case fire pumps
Table of Contents

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Summarization of Contents

EC Declaration of Conformity
Pump supplied complete with driver
Declares conformity for pumps including a driver as per EU directives and standards.
Pump supplied without driver
Declares conformity for pumps without a driver as per EU directives and standards.
1 Introduction
1.2 Target Group
Manual is for personnel with qualified training and experience in pump operation and maintenance.
1.3 Safety symbols used in this manual
Explains the meaning of safety symbols (warning, caution) used throughout the manual.
2 Safety
2.2 Intended Use
Specifies the pump's design for fire suppression applications according to customer requirements.
2.3 Improper Use
Warns against operating the pump outside specified operational limits or manual instructions.
2.4 Warning and Instruction Labels
Details safety labels on the pump and their importance for preventing injury or death.
2.5 Personnel qualifications and training
Emphasizes that personnel must be qualified and trained for pump operations.
2.8 Safety instructions for maintenance, inspection and installation
Outlines critical safety steps for maintenance and installation work.
4 Operational Limits
4.1 Pumped liquids
States pumps are suitable for clean water without particles or fibers.
4.2 Liquid temperature
Specifies maximum permissible liquid temperatures for pump operation.
4.3 Pressure limits
Lists maximum working pressures for various pump series and casing materials.
4.4 Ambient temperature
Specifies maximum ambient temperatures for motor and engine driven pumps.
4.5 Pump Speed
States pump speed is listed on the pump unit's nameplate.
5 Delivery, handling, and storage
5.1 Delivery
Instructions for checking the pump upon receipt for transport damage.
5.2 Handling
Provides safety warnings and procedures for lifting and handling pump components.
5.3 Storage
Provides guidelines for temporary and long-term storage to prevent damage from dirt and humidity.
6 Description
6.2 Designation
Explains how to identify the fire pump by its size designation and provides a key.
6.3 Nameplate
Details the information shown on the pump and pump unit nameplates.
6.4 Design detail
Describes the construction details of the pump casing, impeller, shaft, and other components.
6.5 Noise characteristics
Reports the measured A-weighted sound pressure levels for pump and motor/diesel engine.
7 Installation
7.1 Location
Provides guidance on selecting a suitable installation location for the pump unit.
7.5 Initial Alignment
Explains the importance and methods for achieving proper pump and driver shaft alignment.
7.6 Pipe connections
Discusses precautions for suction and discharge piping, including forces and moments.
7.8 Electrical Connection
Outlines safety precautions and requirements for electrical connections by qualified personnel.
8 Start-up, operation and shutdown
8.1 Start-up
Covers pre-start-up checks, priming, and initial start procedures for the pump unit.
8.3 Operation
Covers general procedures and an optional checklist for assessing pump unit performance.
8.6 Freeze Protection
Outlines methods to protect the pump from freezing during cold weather conditions.
9 Maintenance
9.1 General
Stresses the importance of a regular inspection and maintenance program for pump longevity.
9.2 Maintenance Interval
Presents a table detailing recommended inspection intervals for various maintenance actions.
9.3 Lubrication
Covers lubricating grease requirements and recommended types for the pump.
9.4 Packed Stuffing Box
Discusses packing specifications, maintenance, removal, installation, and adjustment.
10 Service
10.1 Tools required
Lists the tools necessary for pump assembly and disassembly.
10.2 Dismantling
Provides step-by-step instructions for dismantling various components of the pump.
10.3 Examination of parts
Emphasizes inspecting parts for wear, damage, and corrosion before reassembly.
10.4 Assembly
Provides general instructions for reassembling the pump components.
12 Replacement Parts
12.1 Series 8100 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 8100 pump.
12.2 Series 8200 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 8200 pump.
12.3 Series 9100 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 9100 pump.
12.4 Series 8150 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 8150 pump.
A Appendix
A1 Coupling Guard Removal and Installation (Non CE version)
Details the procedure for removing and installing the coupling guard on non-CE versions.
A2 Changing Pump Rotation
Explains how to change the pump's operating rotation by altering impeller and casing positions.

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