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Fire Pump Manuals
Water Pump
8200 Series
Installation, operation and maintenance manual
Fire Pump 8200 Series Installation, Operation And Maintenance Manual
Centrifugal split case fire pumps
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
AC6102 Rev
Table of Contents
AC6102 Rev 03
1 Introduction
General
Target Group
Safety Symbols Used in this Manual
Manufacturer
Additional Technical Documents
2 Safety
Intended Use
Improper Use
Safety Awareness
Safety Instructions for Maintenance, Inspection, and Installation
Noise Emissions
Spare Parts
Product Warranty
Coverage
Limitations
Warranty Claim
3 Applications
4 Operational Limits
Pumped Liquids
Liquid Temperature
Pressure Limits
Ambient Temperature
5 Delivery, Handling, and Storage
Delivery
Handling
Bare Shaft Pump (Model 100)
Complete Pump Unit (Model 150M)
Bases Supplied with Lifting Holes
Bases Supplied Without Lifting Holes
Engine Driven Pump Units (Model 150E)
Storage
Temporary Storage
Long Term Storage
6 Description
General
Designation
Nameplate
Pump Nameplate
Pump Unit Nameplate
Design Detail
Casing
Impeller
Shaft
Shaft Sleeves
Stuffing Box
Casing Rings
Bearings
Bearing Housings
Baseplate
Noise Characteristics
Scope of Supply
Dimension and Weights
7 Installation
Location
Foundation
Leveling the Baseplate
Grouting
Initial Alignment
Straightedge Method of Alignment
Angular Alignment
Parallel Alignment
Dial Indicator Method of Alignment
Angular Alignment
Parallel Alignment
Alignment of Grid Couplings
Mount Seal and Hubs
Gap and Angular Alignment (X-Y)
Parallel Offset Alignment (P)
Insert Grid
Pack with Grease and Assemble Covers
Pipe Connections
Maximum Forces and Moments Allowed on Pump Flange
8100 Series Horizontal Split Case Maximum Forces and Moments Allowed
Suction Piping
Discharge Piping
Bypass Piping
Cooling System
Exhaust System
Pressure Gages
Stuffing Box Lubrication
General Guidelines
Packing
Final Alignment
Electrical Connection
8 Start-Up, Operation and Shutdown
Start-Up
Preparation for Startup
Priming
Coupling Guard
Removing the Coupling Guard
Installing the Coupling Guard
Operation
General Procedure
Optional Checklist
Shutdown
Returning to Service
Freeze Protection
Field Testing
9 Maintenance
General
Maintenance Interval
Lubrication
Lubricating Grease Requirements
Grease Lubrication
Lubrication Procedure
Packed Stuffing Box
Packing Specifications
Packing Maintenance
Removal of Packing
Installing Packing
Packing Adjustment
10 Service
Tools Required
Dismantling
Rotating Element
Bearing Housing
Shaft Seal - Gland Packing
Shaft Sleeve
Impeller and Casing Wear Rings
Examination of Parts
Casing and Impeller
Shaft and Sleeve
Gaskets and O-Rings
Bearings
Bearing Isolators and Lip Seals
Assembly
Wear Rings
Impeller
Series 8100, 8150 and 9100
Series 8200
Bearings and Bearing Housings
Series 8100
Series 8200
Series 9100
Series 8150
Rotating Element
Series 8150
Casing Gaskets
Stuffing Box Assembly - Packing
Tightening Torques
Casing Bolts
Tightening Sequence
Other Bolt Locations
Spare Parts
Ordering Spare Parts
Storage of Spare Parts
11 Troubleshooting
12 Replacement Parts
Series 8100 Horizontal Split Case Fire Pump
Series 8200 Horizontal Split Case Fire Pump
Series 9100 Horizontal Split Case Fire Pump
Series 8150 Horizontal Split Case Fire Pump
A Appendix
A1 Coupling Guard Removal - Non CE Version
A2 Changing Pump Rotation
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nd
ual
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Related Manuals for Fire Pump 8200 Series
Water Pump Fire Pump 8100 Series Installation, Operation And Maintenance Manual
Centrifugal split case fire pumps (54 pages)
Water Pump Fire Pump 9100 Series Installation, Operation And Maintenance Manual
Centrifugal split case fire pumps (54 pages)
Summarization of Contents
EC Declaration of Conformity
Pump supplied complete with driver
Declares conformity for pumps including a driver as per EU directives and standards.
Pump supplied without driver
Declares conformity for pumps without a driver as per EU directives and standards.
1 Introduction
1.2 Target Group
Manual is for personnel with qualified training and experience in pump operation and maintenance.
1.3 Safety symbols used in this manual
Explains the meaning of safety symbols (warning, caution) used throughout the manual.
2 Safety
2.2 Intended Use
Specifies the pump's design for fire suppression applications according to customer requirements.
2.3 Improper Use
Warns against operating the pump outside specified operational limits or manual instructions.
2.4 Warning and Instruction Labels
Details safety labels on the pump and their importance for preventing injury or death.
2.5 Personnel qualifications and training
Emphasizes that personnel must be qualified and trained for pump operations.
2.8 Safety instructions for maintenance, inspection and installation
Outlines critical safety steps for maintenance and installation work.
4 Operational Limits
4.1 Pumped liquids
States pumps are suitable for clean water without particles or fibers.
4.2 Liquid temperature
Specifies maximum permissible liquid temperatures for pump operation.
4.3 Pressure limits
Lists maximum working pressures for various pump series and casing materials.
4.4 Ambient temperature
Specifies maximum ambient temperatures for motor and engine driven pumps.
4.5 Pump Speed
States pump speed is listed on the pump unit's nameplate.
5 Delivery, handling, and storage
5.1 Delivery
Instructions for checking the pump upon receipt for transport damage.
5.2 Handling
Provides safety warnings and procedures for lifting and handling pump components.
5.3 Storage
Provides guidelines for temporary and long-term storage to prevent damage from dirt and humidity.
6 Description
6.2 Designation
Explains how to identify the fire pump by its size designation and provides a key.
6.3 Nameplate
Details the information shown on the pump and pump unit nameplates.
6.4 Design detail
Describes the construction details of the pump casing, impeller, shaft, and other components.
6.5 Noise characteristics
Reports the measured A-weighted sound pressure levels for pump and motor/diesel engine.
7 Installation
7.1 Location
Provides guidance on selecting a suitable installation location for the pump unit.
7.5 Initial Alignment
Explains the importance and methods for achieving proper pump and driver shaft alignment.
7.6 Pipe connections
Discusses precautions for suction and discharge piping, including forces and moments.
7.8 Electrical Connection
Outlines safety precautions and requirements for electrical connections by qualified personnel.
8 Start-up, operation and shutdown
8.1 Start-up
Covers pre-start-up checks, priming, and initial start procedures for the pump unit.
8.3 Operation
Covers general procedures and an optional checklist for assessing pump unit performance.
8.6 Freeze Protection
Outlines methods to protect the pump from freezing during cold weather conditions.
9 Maintenance
9.1 General
Stresses the importance of a regular inspection and maintenance program for pump longevity.
9.2 Maintenance Interval
Presents a table detailing recommended inspection intervals for various maintenance actions.
9.3 Lubrication
Covers lubricating grease requirements and recommended types for the pump.
9.4 Packed Stuffing Box
Discusses packing specifications, maintenance, removal, installation, and adjustment.
10 Service
10.1 Tools required
Lists the tools necessary for pump assembly and disassembly.
10.2 Dismantling
Provides step-by-step instructions for dismantling various components of the pump.
10.3 Examination of parts
Emphasizes inspecting parts for wear, damage, and corrosion before reassembly.
10.4 Assembly
Provides general instructions for reassembling the pump components.
11 Troubleshooting
12 Replacement Parts
12.1 Series 8100 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 8100 pump.
12.2 Series 8200 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 8200 pump.
12.3 Series 9100 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 9100 pump.
12.4 Series 8150 Horizontal Split Case Fire Pump
Provides an exploded view and parts list for the Series 8150 pump.
A Appendix
A1 Coupling Guard Removal and Installation (Non CE version)
Details the procedure for removing and installing the coupling guard on non-CE versions.
A2 Changing Pump Rotation
Explains how to change the pump's operating rotation by altering impeller and casing positions.
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