Summary of Contents for Fire Pump 8100 Series
- Page 1 Installa ation, Ope eration, an Maintenan nce manu entrif fuga al Sp plit C Fire e Pum eries s 810 00, 8 8150 0, 820 00, 9 9100 ...
- Page 2 Series 8100/8150/8200/9100 Fire Pump AC6102 Rev 03 ...
- Page 3 Conform mity Pump sup pplied comple ete with driver We, the ma nufacturer: C Fire Pump Sys stems 00 N. Austin Ave rton Grove, IL 60 0053, declare und der our sole resp ponsibility that th he product...
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Page 4: Ac6102 Rev
Series 8100/8150/8200/9100 Fire Pump AC6102 Rev 03 ... -
Page 5: Table Of Contents
Table of contents 1 Introduction …………………………………………………. 8 Storage ………………………….…………………. 12 5.3.1 Temporary storage ……………………………… General …………………………………………… 5.3.2 Long Term Storage ……….…………………… Target Group ………………………………... 8 Safety symbols used in this manual ……... 8 6 Description ……………………………………………..…. Manufacturer ………………………………... 8 General …………………………………………… Additional technical documents …………………... - Page 6 Installing packing …………………………………. 29 pump flange ……………………………………… 9.4.5 Packing adjustment ………………………………. 30 7.6.2.1 8100 series Horizontal split case maximum forces and moments allowed …………………… 20 10 Service ……………………………………………………… 31 7.6.2.2 8200 series Horizontal split case maximum forces and moments allowed …………………… 20 10.1...
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Page 7: Ac6102 Rev 03
Storage of spare parts …………………………… 37 11 Troubleshooting …………………………………………… 39 12 Replacement Parts ………………………………………… 41 12.1 Series 8100 Horizontal Split Case Fire Pump … 41 12.2 Series 8200 Horizontal Split Case Fire Pump … 43 12.3 Series 9100 Horizontal Split Case Fire Pump … 45 12.4... - Page 8 Series 8100/8150/8200/9100 Fire Pump AC6102 Rev 03 ...
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Page 9: Introduction
Instructions that are not safety related but General pertain to the operation of the pump. The A-C Fire Pump product line of horizontal split case centrifugal fire pumps are the product of careful engineering and skilled workmanship and, if properly... -
Page 10: Safety Awareness
A-C Fire Pump and s safety rules issu ed by the user m must be observe representat ive for a replace ement. -
Page 11: Product Warranty
2.11.1 Coverage Do not operate the pump at pressures, flow rate or liquid temperature other than those for A-C Fire Pump undertakes to remedy defects in their which the pump has been rated. Failure to products under these conditions: follow these instructions could result in ... -
Page 12: Delivery, Handling, And Storage
Series s 8100/8150/820 0/9100 Fire Pum 5.2.2 Complet te Pump unit t (Model 150 Delivery, ha andling, a torage 5.2.2 2.1 Bases su upplied with li fting holes Large e bases are supp plied with lifting h oles in the sides or the Delivery ends... -
Page 13: Engine Driven Pump Units (Model 150E)
the st tuffing box. [Prep pare the corrosion n inhibiting solutio on per the m manufacturer’s ins structions]. Seal t the end of the stu uffing box with wa aterproof tape Add 1 1/2oz [14g] of Co ortec VpCI-329 to o the bearing fram mes, seal a... -
Page 14: Description
Series s 8100/8150/820 0/9100 Fire Pum Description Descripti Manufact urer General Approval Agencies The horizon ntal split case ce entrifugal fire pu mp is a single Size stage [serie es 8100, 8150, a and 9100] and tw wo stage [series 8200] non s self-priming pum Model Ty... -
Page 15: Design Detail
Country of origin The bearing housings are bolted to the pump and are piloted to positive alignment of the rotating element. The Nameplate of a Fire pump unit Table 4 housings provide a fit for the inboard bearing that allows... -
Page 16: Noise Characteristics
Series 8100/8150/8200/9100 Fire Pump Noise characteristics Installation The maximum measured A-weighted sound pressure level This section describes the installation of a complete ] for the pump and motor, measured at a distance of pump unit. 3.3 ft. [1m] from the pump, under full load, in accordance with EN ISO 3746 is 90dB. -
Page 17: Leveling The Baseplate
grooved bef ore the concrete sets; this provide es a bonding remov ve coupling guar rd, see section 8 .2 Coupling Gua rd, for surface for th he grout. check king alignment.) Foundation bolts should be s set in concrete as s shown in Fig. -
Page 18: Initial Alignment
Series s 8100/8150/820 0/9100 Fire Pum 7.5.1 Straighte edge method d of alignmen nitial Alignm ment The m most simple align nment check is w ith a straight edg ge and WARNING calipe ers. This method is the least accu urate, but will serv ve if a Disconnect a... -
Page 19: Angular Alignment
limits specified in Tabl le 5. 7.5.2.1 A Angular Alignm ment If adju ustment is neede ed, loosen the mo otor bolts and add d or To check an ngular alignment, mount dial indica ator (A) to the remov ve an equal amo ount of shims und der each motor fo oot to... -
Page 20: Pipe Connections
End d float The ta ables in 7.6.2 su ummarize the ma aximum forces an mome ents allowed on 8 8100, 8150, 820 0, and 9100 seri Horizo ontal Split Case fire pump casing AC6102 Rev 03 ... -
Page 21: Maximum Forces And Moments Allowed On Pump Flange
7.6.2 Maximum forces and moments allowed on pump flange 7.6.2.1 8100 series Horizontal Split Case maximum forces and moments allowed Maximum forces (F) in lbf (N) and moments (M) in lbf.ft (Nm) Size Suction Discharge 3X2X11 (165) (205) (178) (27) - Page 22 Series 8100/8150/8200/9100 Fire Pump 7.6.2.4 8150 series Horizontal Split Case maximum forces and moments allowed Maximum forces (F) in lbf (N) and moments (M) in lbf.ft (Nm) Size Suction Discharge 1081 2163 16X10X22 (2771) (3465) (1437) (1173) (1466) (2933) (872)
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Page 23: Suction Piping
7.6.3 Suction piping The s sizing and installa ation of the suctio on piping is extre emely impor rtant. It must be s selected and inst talled so that pres ssure losses s are minimized and sufficient liqu uid will flow into t pump p when started an nd operated. -
Page 24: Discharge Piping
Series s 8100/8150/820 0/9100 Fire Pum critical. 7.6.4 Discharg ge piping The pump m must never be thr ottled by the use e of a valve on If the discharge piping g is short, the pip e diameter can b be the the suction s side of the pump. -
Page 25: Pressure Gages
The exhaust pipe shall be covered with high-temperature Final alignment insulation or otherwise guarded to protect from personal injury. WARNING The exhaust pipe and muffler, if used, shall be suitable for the Do not operate pump with coupling out of use intended, and the exhaust back-pressure shall not alignment. -
Page 26: Start-Up, Operation And Shutdown
Series 8100/8150/8200/9100 Fire Pump Assure that coupling is properly lubricated, if required. Start-up, operation and Assure that pump is full of liquid and all valves are shutdown properly set and operational, with the discharge valve closed and the suction valve open. Purge all air from top of casing. -
Page 27: Removing The Coupling Guard
8.2.1 Removing the e coupling gu uard Identify y the parts of the coupling guard, see Fig. 19. Unfaste en the (4) cap sc crews, [item 6], th hat secure the outer g uard, [item 8], to o the inner guard , [item 5]. -
Page 28: Operation
Flow: An accurate measurement of the flow rate is difficult to in the field. Venturi meters, flow nozzles, All A-C Fire Pump tests and curves are based on the orifice plates, or timing the draw down in a wet well are Hydraulic Institute Standards. -
Page 29: Maintenance
Maintenance Interval Maintenance Inspection intervals should be carried out in accordance with WARNING the maintenance table, Table 6. Rotating parts. Disconnect and lock out power before performing maintenance. Failure to follow these instructions could result in serious personal injury. WARNING Action Electrical Shock Hazard. -
Page 30: Grease Lubrication
Series s 8100/8150/820 0/9100 Fire Pum 9.3.2 Grease Lubric cation 9.4.2 Packing maintenanc In acc cordance with the e maintenance sc chedule, the pac cking WARNING should d be visually insp pected once a m onth and the leak kage Never check the temperature e of the bearing... -
Page 31: Packing Adjustment
Check the shaft to ensure that it can be rotated after fitting each packing ring. Fit as many rings as possible into the stuffing box without having any packing protruding, and without over-compressing the packing NOTE: The last ring in each box may not be required until after the pump has operated for a period of time. -
Page 32: Service
Remove the lip seals [3-177-9] from the stuffing box. drawings and parts lists. Part numbers listed in this procedure refer to the 8100 series pumps; corresponding part numbers Remove the gland bolts [1-904-9], gland halves [1-014- for 8150, 8200, and 9100 can be identified by the description 9], packing [1-924-9] and, if supplied, seal cage [1-013- in the parts lists. -
Page 33: Shaft Sleeve
10.2.4 Shaft sleeve drawings and parts lists. Part numbers listed in this procedure refer to the 8100 series pumps; corresponding part numbers Loosen set screws [3-902-3] in shaft nuts [3-015-9] and for 8200 and 9100 can be identified by the description in the then remove shaft nuts using pin spanner wrench. -
Page 34: Impeller
Series s 8100/8150/820 0/9100 Fire Pum 10.4.2 Im mpeller Pump Size Packing Size 10.4.2.1 S eries 8100, 81 50, and 9100 3X2X11F-S 8.755 Assemb ble the impeller k key [3-911-1] in t the shaft [3-007- 0.375 6X4X9F 9.312 Check t the impeller [4-00 02-0] and casing g to determine... -
Page 35: Series 8200
Pump S Size Packing Size 12X8X2 13.50 12X8X22 2F-M 0.625 14X10X2 15.81 16X12X2 14X10X2 0F-L 16.60 Series 9100 0 Impeller Locatio Table 1 10.4.2.2 S eries 8200 Series 8200 Impe eller location Fig. 22 Assemb ble the impeller k key [3-911-1] in t the shaft [3-007- Identify y the first and sec... -
Page 36: Series 8100
Series 8100/8150/8200/9100 Fire Pump Allow the bearing to cool to room temperature. Coat the Install the lock washer [3-517-4] and locknut [3-516-4] exposed sides with 2 to 3 oz. [55 to 85 g] of the on the outboard end of the shaft. Ensure that the recommended grease. -
Page 37: Series 8150
Bolt the e outboard bearin ng housing in pla ace. Ensure that CAUT TION both ho ousings are seate ed properly in the e lower half Gaske et compression: Non-metallic ga askets casing. incur c creep relaxation n, before starting g the Bolt inb board bearing ho... -
Page 38: Other Bolt Locations
Series s 8100/8150/820 0/9100 Fire Pum inform mation to the A-C C Fire Pump distr ributor in your reg gion: Pump Seria al Number Torque Pump Size and Type Grade Head Bolt Size Min. Value Description of Part Identification ft-lb [N.m]... - Page 39 AC6102 Rev 03 ...
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Page 40: Troubleshooting
Series s 8100/8150/820 0/9100 Fire Pum Troublesho ooting Between re gular maintenan nce inspections , be alert for sig gns of driver or p pump trouble. C Common symptoms a are listed below . Correct any tro ouble immediate ely and avoid co ostly repair and shutdown. - Page 41 Table 14 Tr roubleshooting L L ist AC610 02 Rev 03 ...
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Page 42: Replacement Parts
Series s 8100/8150/820 0/9100 Fire Pum Replaceme ent Parts 12.1 Series 8100 Horizontal Split Case Fire pump Explod ded view of 8100 0 Horizontal Split t Case Fire Pump p Fig. 23 A AC6102 Rev 03 ... - Page 43 List of components 8100 Horizontal Split Case Fire pump Table 15 Cat. No. Description Cat. No. Description 0-910-0 Pipe Plug (Casing) 3-025-3 Housing, Inboard Bearing 0-912-0 Pipe Fitting 3-025-4 Housing, Outboard Bearing 0-944-0 Spirol Pin (Shaft Sleeve) 3-026-3 Bearing, Inboard...
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Page 44: Series 8200 Horizontal Split Case Fire Pump
Series s 8100/8150/820 0/9100 Fire Pum m p Explod d ed view of 8200 0 Horizontal Split t Case Fire Pump p Fig. 24 A AC6102 Rev 03 ... - Page 45 List of components 8200 Horizontal Split Case Fire pump Table 16 Cat. No. Description Cat. No. Description 1-952-0 Bleed Line 3-026-4 Bearing, Outboard 1-952-0 Flush Line 5-050-4 Split Ring 0-910-9 Pipe Plug 5-421-4 Retaining Collar 1-013-9 Seal Cage 3-169-9 Deflector...
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Page 46: Series 9100 Horizontal Split Case Fire Pump
Series s 8100/8150/820 0/9100 Fire Pum 12.3 Series 9100 Horizontal Split Case Fire pump Explod ded view of 9100 0 Horizontal Split t Case Fire Pump p Fig. 25 A A C6102 Rev 03 ... - Page 47 List of components 9100 Horizontal Split Case Fire pump Table 17 Cat. No. Description Cat. No. Description 0-901-0 Valve 3-015-9 Shaft Sleeve Nut 0-910-0 Pipe Plug 3-018-3 Bearing Housing Cover (Inboard) 0-950-0 Pipe Nipple 3-018-4 Bearing Cover (Outboard) 0-952-0 Tubing...
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Page 48: Series 8150 Horizontal Split Case Fire Pump
Series s 8100/8150/820 0/9100 Fire Pum 12.4 Series 8150 Horizontal Split Case Fire pump Explod ded view of 8150 0 Horizontal Split t Case Fire Pump p Fig. 23 A A C6102 Rev 03 ... - Page 49 Table 18 List of components 8150 Horizontal Split Case Fire pump Cat. No. Description Cat. No. Description 2-001-0 Casing Asm 125Flg DI 3-025-3 Housing Bearing Inboard 2-001-0 Casing Asm 250Flg DI 3-025-4 Housing Bearing Outboard 2-001-0 Casing Asm 125-250Flg DI...
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Page 50: A Appendix
Series 8100/8150/8200/9100 Fire Pump Appendix AC6102 Rev 03 ... -
Page 51: A1 Coupling Guard Removal - Non Ce Version
, tighten the thre ee (3) cap screw Coupler r Guard Explode ed View for typic cal Motor Driven n HSC Fire pump IG A1 AC610 02 Rev 03 ... -
Page 52: A2 Changing Pump Rotation
Series s 8100/8150/820 0/9100 Fire Pum Changing P Pump Rota ation Every series s Horizontal Split- -case Centrifuga l Fire Pumps can n be operated clo ockwise or counte er-clockwise whe en viewed from the cou upling end of the pump. - Page 53 AC6102 Rev 03 ...
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