Related Manuals for ABB XSeries G4 6201EX
Summarization of Contents
Introduction and Overview
Organization and Style
Describes the manual's organized structure and concise presentation of information.
Getting Help and Support
Provides contact information for Totalflow Technical Support.
Information Needed Before Calling Support
Lists essential details to provide when contacting customer service.
Key Symbols in the Manual
Explains the meaning of symbols used for important information.
Safety Practices and Precautions
General Safety Guidelines
Outlines essential safety rules for operation and maintenance.
Safety First Icons and Warnings
Explains icons indicating potential hazards and safety advice.
Equipment Markings and Grounding
Details on grounding, operating voltage, and danger from loss of ground.
Safe Equipment and Fuse Replacement
Guidance on handling unsafe equipment and replacing fuses.
Compliance with EU WEEE Directive
Information regarding Waste Electrical and Electronic Equipment disposal.
System Description
Overview of the G4 EX
General introduction to the XFC G4 6200/6201EX flow computer.
G4 EX Capabilities
Details the features and functions of the G4 EX unit.
G4 EX Functionality
Explains the practical and efficient design of the G4 EX.
Flow Computer Calculation Methods
Describes the calculation methods used by the G4 EX for flow.
Additional G4 EX Features
Lists extended features available for the Totalflow system.
Log Period Records
Information on logging data entries and their frequency.
Display Function and Annunciators
Details on how the LCD displays parameters and status indicators.
Default Annunciator Locations
Mapping of annunciator codes to their default applications.
G4 EX Status and Alarm Descriptions
Explanation of visual alarm codes and their meanings.
Computer Hardware Components
G4 EX Enclosure
Description and dimensions of the explosion-proof enclosure.
G4 EX Main Processor Board
Details on the main processor board and its connections.
Engine Card Description and Specifications
Information about the engine card and its technical specifications.
G4 EX Termination Board
Details on the termination board and its connectors.
On-board I/O and Digital Input
Describes on-board I/O capabilities and digital input.
Digital Output Specifications
Technical specifications for digital outputs.
Analog Input Specifications
Technical specifications for analog inputs.
Explosion Proof Multivariable Transducer (EXIMV)
Details of the EXIMV transducer and its specifications.
Display Assembly
Description of the G4 EX display assembly.
Resistive Temperature Detector (RTD) Options
Information on standard and explosion-proof RTD options.
6270 Optional Equipment Unit (OEU)
Details on the OEU, including mounting options.
Solar Panel and Lithium Battery
Information on solar panel and lithium battery installation and specifications.
G4 EX Application Licensing
Overview of the G4 EX application licensing system.
Credit Key (USB) and PCCU32 Software
Usage of USB credit key and PCCU32 software for licensing.
Local G4 EX Communication Connectors
Details on RS-232, USB, Bluetooth, and Ethernet connectors.
Installation Procedures
Unpacking and Inspection Process
Steps for unpacking and inspecting the G4 EX and its components.
Pole Mount Installation Types
Details on Type A, B, and C pole mount installation methods.
Manifold Input Lines Installation
Instructions for installing manifold input lines to the transducer.
Standard RTD Probe Installation
Step-by-step guide for installing a standard RTD probe.
Explosion Proof RTD Probe Assembly
Procedures for assembling an explosion-proof RTD probe.
6270 Optional Equipment Unit (OEU) Installation
Installation instructions for the OEU, including pipe and wall mounting.
Battery Pack Installation
Steps for installing the battery pack within the OEU.
Lithium Battery Installation
Procedure for installing and verifying the lithium battery connection.
Solar Panel Installation
Instructions for mounting and connecting the solar panel.
AC Charging Unit Installation
Steps for installing the AC power charging unit.
UPS Connection to G4 EX
Instructions for powering the G4 EX using an Uninterrupted Power Supply.
G4 EX Start-up Procedures
PCCU32 Installation and Setup
Step-by-step guide for installing and setting up PCCU32 software.
Establishing Local Communication
Methods for establishing local communication with the G4 EX.
Connecting to G4 EX via RS-232
Instructions for connecting locally using an RS-232 cable.
Connecting to G4 EX via USB
Instructions for connecting locally using a USB cable.
Setting up G4 EX for Bluetooth Connectivity
Procedure for configuring Bluetooth connectivity.
Setting up G4 EX for Ethernet Connectivity
Methods for configuring Ethernet connectivity for the G4 EX.
General G4 EX Setup Parameters
Setting essential parameters like Date/Time, Station ID, and Location.
G4 EX Security System Configuration
Overview of security system types: legacy and RBAC.
Role Based Access Control (RBAC)
Details on RBAC features, role definition, creation, and user configuration.
RBAC Port Configuration and User Login
Configuring RBAC for ports and the user login process.
Security Log and Remote Communications
Tracking security events and limitations in remote communications.
Application Licensing and Credit Key Management
Managing application licenses using credit keys.
G4 EX Configuration Settings
Configuring log periods, calculation methods, and constants.
Supercompressibility (Fpv) Calculation
Details on Fpv calculation and analysis data.
Alarm Limits and Volume Reset
Setting alarm limits and resetting the volume accumulator.
G4 EX Start-Up and Display Programming
Procedures for starting up the G4 EX and programming displays.
Maintenance and Troubleshooting
Overview of G4 EX Maintenance
Provides an overview of maintenance tasks and support.
Backing Up and Restoring Configuration Files
Steps for backing up and restoring configuration files.
Performing System Reboots
Procedures for performing warm and cold boots.
Hardware and Software Cold Boot
Detailed steps for initiating hardware and software cold boots.
Changing the G4 EX Clock Settings
Procedures for adjusting the G4 EX clock settings.
Replacing G4 EX Components
Instructions for replacing the battery pack, board, termination board, LCD, and transducer.
Calibration Procedures
Guide to calibrating static pressure, differential pressure, and RTD.
Onboard I/O Calibration
Calibration procedures for analog inputs, outputs, and digital/pulse inputs.
Transducer Zeroing and RTD Calibration
Steps for zeroing the transducer and calibrating RTD.
Changing Orifice Plates
Procedures for changing orifice plates in simplex and senior fittings.
Troubleshooting Overview and Support
General troubleshooting guidance and contact for support.
Troubleshooting Visual Alarm Codes
Diagnosing issues based on visual alarm codes on the LCD.
Troubleshooting Specific Alarms
Troubleshooting blank LCD, Low Lithium, and A/D Failure alarms.
RTD Troubleshooting Tests
Continuity, current source, and impedance tests for RTDs.
Power Troubleshooting
Diagnosing and resolving power supply issues.
Charger, Solar, and AC System Tests
Testing charger circuits, solar panels, and AC charging systems.
Sleep Mode and Reset Procedures
Troubleshooting sleep mode and performing system resets.
Communications Troubleshooting
Guide for troubleshooting communication problems.
RS-232 and RS-485 Communication Tests
Testing RS-232 and RS-485 communication paths.
Reference Materials
ABB/Totalflow Website Resources
Links to documents available on the ABB/Totalflow website.
I/O Daughter Card Information
Details on I/O daughter card installation, specifications, and materials.
Upgrading the Flash Memory
Procedure for upgrading the G4 EX flash memory.
Unit Shutdown and Connector Procedures
Instructions for unit shutdown and connector disassembly/assembly.
Implementation and Analog Points
Implementation guidance and details on analog points.
Analog Outputs and Digital/Pulse Points
Specifications for analog outputs and digital/pulse inputs.
4-20 Milliamp Transmitter Powering
Information on powering 4-20mA transmitters and examples.
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