WTC DEP-105S Programming Instruction Manual

WTC DEP-105S Programming Instruction Manual

Hand-held terminal

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Programming
with the
DEP-100S/105S Hand-Held Terminal
for
Program D11005
Revision 02
May, 2008
Part No. M-035019
Copyright © 2008, WTC
WELDING TECHNOLOGY CORPORATION
24775 Crestview Court Farmington
Hills, MI 48335 U.S.A.
Voice: (248) 477-3900
Fax: (248) 477-8897

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Summarization of Contents

Front Matter and General Information
Copyright, Patents, and Acknowledgments
Details WTC's copyright, patent information, and mentions MedLAN network usage.
Service and Warranty Information
Provides contact details for service, technical support, and outlines the limited warranty terms.
Safety Warnings
Explains standard safety symbols (Danger, Warning, Caution, Note) used in the manual.
Overview of the DEP-100S
Keypad Layout
Illustrates the physical layout of the DEP-100S hand-held terminal keypad.
Mode Keys
Explains the three mode keys (Display, Status, Program) for selecting operation types.
Cursor Movement Keys
Describes how directional arrow keys move the cursor and scroll display lines.
Special Function Keys
Details the use of INSERT and DELETE keys and notes unassigned alpha keys.
"Soft" Keys Functionality
Describes how the five soft keys (F1-F5) perform different functions based on the display.
DEP-100S Display and Reset
Details the display layout and explains how to reset the DEP-100S.
Changing Values
Guides on using arrow keys and Enter to change values stored in DEP-100S memory.
System Status Line
Explains the information displayed on the top line, including HHT#, FAULT, and ALERT.
Network Communications
Describes communication between DEP-100S and weld controls via MedLAN.
MedLAN Address
Explains how the DEP-100S addresses specific devices on the MedLAN network.
Power-Up and Network Polling
Details initial power-up display and device discovery via network polling.
Polling Displays
Explains how to view the polling process and interpret device status messages.
Polling Completed
Describes the display after polling, showing weld data from the first WCU.
Program Mode
Program Mode Overview
Introduces Program Mode for managing weld schedules, steppers, and parameters.
Review Schedule Function
Details how to add, delete, or modify functions within a weld schedule.
Review Stepper Function
Explains how to view stepper types and parameters for a weld schedule.
Program Mode Functions
Covers reviewing setup parameters, reloading defaults, and device ID/data transfer.
Review Schedule Details
Guides on navigating and modifying functions within a selected weld schedule.
Program a Weld Schedule
Details how to insert functions by selecting type or entering a code.
Weld Schedule Modifications
Describes deleting functions and changing existing function values.
Download New Data
Guides on downloading modified weld schedules to the weld control unit.
Review Stepper Types
Introduces Linear and SureWeld steppers and their compensation methods for heat.
Review Linear Stepper
Shows how to review the linear stepper profile and its parameters.
Changing Linear Stepper Profile
Details how to modify linear stepper profile values, select WCUs, or steppers.
SureWeld Stepper Operation
Explains SureWeld stepper's power factor monitoring for expulsion compensation.
Changing SureWeld Stepper Profile
Guides on programming SureWeld stepper parameters like heat increase/decrease.
Review Set-up Parameters
Explains set-up parameters for customizing weld control operation and environment.
Set-up Parameter Modifications
Details how to modify set-up parameters and download them to the WCU.
Reload Defaults
Explains how reloading defaults resets schedules, parameters, and steppers to factory settings.
MedLAN Welder ID
Describes assigning a 4-digit ID to a weld control for plant-wide numbering.
Welder ID Configuration
Guides on entering and saving the welder ID number, including options to change WCU or download.
Transfer Data Operations
Explains WCU to Host, Host to WCU, and WCU to WCU data transfer.
Network Address Configuration
Details how to select and download the MedLAN port number (address) for a device.
Display Mode
Display Mode Overview
Introduces Display Mode for accessing schedule data and adjusting parameters.
WELD DATA Display
Explains how to view the status of the last weld initiated by a device.
HEAT DISPLAY Function
Describes adjusting cycle times and weld energy without changing the schedule.
Weld Data Details
Provides detailed descriptions of the parameters shown in the Weld Data display.
Weld Data Interpretation
Details the meaning of MAX, AVG, LOW, PriV, Secl, PF, KVAT, CFACT, and other weld data fields.
Heat Display Functionality
Guides on using the Heat Display to experiment with cycle times and heat levels.
Heat Display Codes
Lists function codes and abbreviations used in the Heat Display for various weld operations.
Weld/No Weld Status
Explains how to set a device to weld or no weld mode via software.
Status Mode
Status Mode Overview
Introduces Status Mode for viewing stepper, I/O, fault, network, revision, and hardware status.
Stepper Status
Describes how to check and control the status of linear or SureWeld steppers.
I/O Status
Explains how to view the current state of inputs and outputs for a selected device.
Status Mode Functions
Covers fault, network, revision, and hardware status display options.
Linear Stepper Status
Provides detailed information on the linear stepper's boost, weld counts, and step progression.
SureWeld Stepper Status
Shows the status of SureWeld steppers, including boost, weld counts, and expulsion data.
SureWeld Stepper Details
Details SureWeld stepper parameters like Max 1 Cy Drop, Boost, Up/Down Trend, and expulsion counts.
I/O Status Monitoring
Explains how to view the active/inactive state of inputs and outputs using abbreviations.
Fault Status Overview
Guides on selecting options to view all faults/alerts, only faults, only alerts, or specific WCUs.
Fault Status Displays
Shows summary of faults/alerts and lists specific faults, with options to clear.
Alert Status Display
Lists detected alert conditions and the WCUs generating them, with options to clear.
Individual Fault/Alert Status
Shows fault/alert conditions and the controls that generated them.
Network Status Monitoring
Shows network communication status, error counts, and WCU on-line/off-line states.
Network Status Options
Explains optimizing polling and guides on displaying revision and hardware status.
Error Conditions Explained
Lists and explains various error conditions encountered in network communication.
Multiple HHT Status Viewing
Shows how to view the network status of multiple connected HHTs simultaneously.
Revision Status
Shows software revision levels for the DEP-100S and weld control units.
Hardware Status
Shows hardware revision levels for CPU, LCA, and network adaptors.
Configuration Check
Useful for checking configuration, software revision, and network address with WTC support.

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