Related Manuals for LEXIUM MHDA1056
Summarization of Contents
Chapter 1 - Introduction
At a Glance
Provides a brief overview of the chapter's content.
Document Scope
Defines the purpose and coverage of the user guide.
About this User Guide
Explains who should use the manual and its organization.
Related System Components
Single-Axis Motion Control System
Describes the components of a single-axis motion control system.
UniLink Commissioning Software for 17D
Details the software used for configuring the 17D servo drive axis.
Related Documentation
UniLink Online Help
Refers to the online help documentation for UniLink software.
MOT 201 Motion Modules User Guide
Specifies the user guide for MOT 201 motion modules.
Quantum 140MSx Motion Module Reference Guide
Points to the reference guide for Quantum 140MSx motion modules.
B885-11x Motion Modules User Guide
Identifies the user guide for B885-11x motion modules.
Premium PLCs Installation Manual
Refers to the installation manual for Premium PLCs.
Lexium BPH servo motors Motors Reference Guide
Specifies the reference guide for Lexium BPH servo motors.
Hazards, Warnings and Guidelines
Electric Shock Hazards
Details critical safety precautions to prevent electric shock.
Thermal Hazard
Warns about the hot surface of the servo drive during operation.
Overcurrent, Overload and Overheating Protection
Emphasizes the need for protection against overcurrent, overload, and overheating.
Safety Interlocks
Recommends installing safety interlocks for motor control and emergency stop.
Electrostatic Components
Advises on handling electrostatically sensitive components to prevent damage.
Additional Safety Guidelines
Provides further safety recommendations for operating the servo drives.
Qualified Personnel
Specifies that only qualified personnel should install or maintain the drives.
Standards and Compliances
European Directives and Standards
Lists European directives and standards applicable to the servo drives.
EC Directive Compliance
Confirms compliance with EC Directives for EMC and Low Voltage.
UL and cUL Compliance
States compliance with relevant American and Canadian standards.
Conventions
Acronyms and Abbreviations
Defines acronyms and abbreviations used throughout the manual.
Chapter 2 - Product Overview
At a Glance
Offers a summary of the product overview chapter.
Introduction
Introduces the chapter's content covering servo drives.
The 17D series servo drive family
Details the composition and models within the 17D servo drive family.
Connection to different mains supply networks
Illustrates connection variations for different mains supply networks.
Electrical Considerations
Discusses electrical requirements and considerations for using the drives.
17D Drive Family Portrait
Shows a visual representation of a typical 17D drive family member.
17D Drives Front View
Displays a photograph of the front view of a typical 17D drive.
Equipment Supplied
Lists the hardware included with each 17D servo drive.
Equipment Available
Lists optional accessories and components available for use with 17D drives.
17D System Configuration Diagram
Illustrates a typical system configuration for the 17D drive.
Overview of Usability Features
Digital Control
Explains the digital control capabilities of the 17D drive for servo systems.
Usability Enhancements
Highlights features that facilitate the set-up and operation of the servo system.
Restart lock -AS- (A00 drives only)
Describes the restart lock feature for safety on specific drive models.
Overview of 17D Internal Electronics
17D Internal Electronics Block Diagram
Depicts internal electronics and interfaces for power, signal I/O, and communication.
General Characteristics
Provides general specifications, including current ratings and voltage ranges.
Primary Power
Details the single-phase input supply for commissioning and operation.
Bias Power
Specifies the requirement for a 24 Vdc bias power supply.
EMI Suppression
Explains the integrated EMI suppression features of the drives.
Internal Power Section
Describes the components of the internal power section of the 17D drive.
DC Link Capacitor Reconditioning
Provides instructions for reconditioning DC Link capacitors after long storage.
Integrated Safe Electrical Separation
Details how safe electrical separation is ensured within the drive.
LED display
Explains the function of the three-character LED display on the drive front panel.
Overview of System Software
Setup
Describes the use of configuration software for setting up and storing drive parameters.
Setting Parameters
Explains how to adapt servo drives to installation requirements using software.
Automatic Card Recognition
Details how interface modules are automatically recognized by the drive firmware.
Default Settings
Mentions motor-specific default settings incorporated into the drive firmware.
UniLink Commissioning Software
Lists the minimum PC system requirements for the UniLink commissioning software.
Chapter 3 - Mounting and Physical Dimensions
At a Glance
Provides a summary of the mounting and physical dimensions chapter.
What's in this Chapter
Lists the topics covered in the chapter on mounting and dimensions.
Installation Safety Precautions
Details critical safety precautions to prevent injury or equipment damage.
Mechanical Stress
Warns about protecting the drive from physical impact during handling.
Electrical Stress
Advises on ensuring rated voltage limits are not exceeded at input connectors.
Electrical Connections
Stresses not to disconnect electrical connections while power is applied.
Contamination and Thermal Hazard
Warns about contamination and thermal hazards related to drive mounting.
Electric Shock Hazard
Reiterates caution regarding residual voltages on DC link capacitors.
Installation Considerations
Power Supply Overcurrent Protection
States responsibility for providing overcurrent protection for power supplies.
Earth Connections
Emphasizes the need for proper earthing of the drive and motor.
Cable Separation
Recommends separating power and control cables to improve EMC performance.
Air Flow
Stresses the importance of adequate ventilation for the drive.
Drive Mounting and Physical Dimensions
17D Height, Width and Depth Dimensions
Shows the height, width, and depth dimensions for the 17D drive.
17D Drive and Mounting Area Dimensions
Details depth dimensions and mounting area requirements for the 17D drive.
External Regen Resistor Mounting and Physical Dimensions
External Regen Resistor Assembly Dimensions
Provides dimensions for three external Regen resistor assemblies.
External regen resistor assembly
Shows mounting considerations and free space requirements for the regen resistor.
Motor Choke Mounting and Dimensions
Motor Choke Assembly Dimensions
Displays the dimensions for the motor choke assembly.
Chapter 4 - Wiring and I/O
At a Glance
Summarizes the topics covered in the Wiring and I/O chapter.
Introduction
Introduces the chapter on power and signal wiring connections.
Wiring and I/O initial considerations
Covers initial considerations and examples for wiring and I/O connections.
Initial Considerations
Provides general descriptions and illustrations for wiring examples.
Grounding
Explains the grounding requirements for the drive and motor.
Wiring Overview
Overview of 17D Wiring Connections
Shows a diagram illustrating the wiring connections for the 17D drive.
Connection diagram for LEXIUM 17D
Presents a detailed connection diagram for the LEXIUM 17D drive.
Pin assignments for LEXIUM 17D
Lists the pin assignments for the various connectors on the LEXIUM 17D drive.
Cable Shield Connections
Connecting Cable Shields to the Front Panel
Describes the procedure for connecting cable shields to the drive's front panel.
Cable Shield Connection Diagram
Illustrates the process of connecting cable shields to the 17D drive's front panel.
Power Wiring
AC Mains Power Supply Connection
Shows connections for the AC mains power supply input to the 17D drive.
Bias Supply Connection
Details the connections for the bias power supply input to the 17D drive.
Serial Power Connections
Illustrates serial connections for AC mains and bias power among multiple 17D drives.
External Regen Resistor Connection
Shows connections between the external Regen resistor and the 17D drive.
Lexium BPH Servo Motor Connection (excluded BPH055)
Details connections between BPH motors (excluding BPH055) and the 17D drive.
Lexium BPH 055 Servo Motor Connection
Explains connections between BPH055 servo motors and the 17D drive.
Lexium SER Servo Motor Connection
Details connections between SER servo motors and the 17D drive.
Servo Motor (with Optional Dynamic Brake Resistors and Contactor) Connection
Shows connections for servo motors with optional dynamic brake resistors and contactors.
Servo Motor Holding-Brake Control Functional Description
Describes the functional relationship between control signals and the servo motor holding brake.
WARNING! IMPACT HAZARD
Warns about impact hazards and necessary safety measures for the holding-brake function.
Signal Wiring
Lexium BPH Resolver Connection (excluded BPH055)
Shows connections between the resolver and the 17D drive for BPH motors.
Lexium BPH055 Resolver Connection
Details encoder input connections between encoder and drive for BPH055 motors.
Lexium SER Resolver Connection
Shows connections between resolver and 17D drive for SER motors.
Lexium BPH Encoder Connection
Details encoder input connections between encoder and drive for BPH motors.
Lexium SER Encoder Connection
Shows encoder input connections between encoder and 17D drive for SER motors.
Incremental Encoder Emulation
Illustrates incremental encoder output connections between the 17D drive and motion controller.
SSI Encoder emulation
Shows connections between a motion controller and the 17D drive for SSI encoder emulation.
Diagram of master-slave operation
Illustrates linking 17D HP drives for master-slave operation using encoder interface.
External Incremental encoder connection
Shows incremental encoder input connections between the 17D drive and an external encoder.
External SSI encoder connection
Details connections between an external SSI encoder and the 17D drive.
Analog I/O Connection
Analog Inputs
Shows connections for programmable differential analog inputs on the 17D drive.
Servo Motor Rotation Direction
Explains how to set and reverse servo motor rotation direction.
Analog Outputs
Details connections for programmable analog outputs on the 17D drive.
Fault Relay and Digital I/O Connection
Digital Inputs and Outputs
Shows connections for fault relay, digital inputs, and digital outputs on the 17D drive.
Using Functions Pre-programmed into the Drive
Explains how to use fault relay and digital inputs/outputs for pre-programmed functions.
Serial Communications Connection
Serial Communications Connection Diagram
Depicts the RS-232 communication connection between the Lexium 17D and a PC.
CANopen Interface
CAN bus cable
Discusses the interface for connecting to the CAN bus and related functions.
CAN bus cable
Specifies requirements for CAN bus cables, including impedance and length.
Stepper Motor Control Interface Connection
Stepper-Motor Control Interface Connection Functional Description
Describes the stepper motor control interface and its parameters.
Stepper-Motor Control Interface Connection Diagram
Illustrates the communication connection between the 17D drive and a stepper-motor controller.
Stepper-Motor Speed Profile and Signal Diagram
Shows the speed profile and signal diagram for stepper-motor configuration.
Chapter 5 - System Operation
At a Glance
Summarizes the system operation chapter's content.
What's in this Chapter
Lists the topics covered in the system operation chapter.
Powering Up and Powering Down the System
Illustrates the functional sequence when the drive is turned on and off.
Power-on and Power-off Characteristics
Details the sequence of operations during drive power-up and power-down.
Stop Function
Defines and categorizes the stop functions for the servo drive.
Emergency Stop strategies
Explains the implementation of emergency stop functions according to EN 60204.
Wiring example
Provides a wiring example for Stop and Emergency Stop functions.
Description of the restart lock -AS- (MHDA••••A00 drives only)
Advantages of the restart lock
Discusses the advantages of using the restart lock -AS- for personnel safety.
Functional description
Explains the functionality and purpose of the restart lock -AS-.
Block diagram
Presents a block diagram illustrating the restart lock -AS- circuit.
Signal diagram (sequence)
Shows the timing sequence for the restart lock -AS- function.
Installation / Commissioning
Provides safety instructions and steps for installing and commissioning the restart lock.
Connection diagram
Illustrates the connection diagram for the restart lock -AS-.
Application examples
Gives examples of using the restart lock in setting-up operations.
Control circuit example
Shows an example control circuit for the restart lock functionality.
Procedure for Verifying System Operation
Overview
Outlines a procedure to verify system operation safely.
Quick Tuning Procedure
Provides a procedure for rapid assessment of operational readiness.
Parameter setting
Explains how to set parameters using default values and software.
Multi-axis system
Describes connecting and configuring multiple servo amplifiers.
Front Panel Controls and Indicators
Keypad Operation
Details the operation of the drive's front panel keypad.
LED Display
Explains the alphanumeric display and power status conditions.
Chapter 6 - Troubleshooting
At a Glance
Summarizes the troubleshooting chapter's content.
What's in this Chapter
Lists the topics covered in troubleshooting.
Warning Messages
Identifies and describes warning codes indicating non-fatal faults.
Error Messages
Identifies and describes error codes indicating fatal faults and corrective actions.
Problems, Possible Causes and Corrective Actions
Lists common system problems, their causes, and recommended corrective actions.
Appendix A - Specifications
At a Glance
Summarizes the specifications appendix.
What's in this Appendix
Lists the topics covered in the specifications appendix.
Performance Specifications
Lists the performance specifications for the 17D drive, including update rates.
Environmental and Mechanical Specifications
Provides environmental specifications for the 17D drive, such as temperature and humidity.
Mechanical Specifications Table
Lists the mechanical specifications, including height, width, depth, and weight.
Electrical Specifications
Covers electrical specifications for power, regen resistor, and signal interfaces.
Electrical Specifications - Power
Covers power-related electrical specifications for the 17D drive.
Line Input Specifications Table
Details the line input specifications, including voltage, current, and inrush current.
Bias Input Specifications Table
Lists bias input specifications, including current and voltage for motors and brakes.
Limit supply values of the servodrive MHDA associated with a BHP motor with brake
Provides voltage ranges for servodrive power supply to holding brakes.
External Fuse Specifications Table
Lists external fuse specifications for 17D drives based on model and voltage.
Motor Output Specifications Table
Details motor output specifications, including current ratings and switching frequency.
Internal Power Dissipation Specifications Table
Provides internal power dissipation data for sizing mounting cabinets.
Electrical Specifications - Regen Resistor
Covers electrical specifications related to the Regen circuit.
Regen Circuit Specifications
Lists technical data for the Regen circuit, including voltage and power ratings.
Electrical Specifications - Signal
Covers electrical specifications for signal interfaces.
Motor Overtemperature Input Specifications Table
Specifies input specifications for motor overtemperature detection.
Resolver Input Specifications Table
Lists specifications for resolver input signals.
Encoder Input Specifications Table
Details specifications for encoder input signals.
Emulated Encoder Output (Incremental Format) Specifications Table
Provides specifications for emulated encoder output in incremental format.
Encoder Output (Incremental Format) Timing Diagram
Shows the timing for the incremental format encoder output signals.
Encoder Output (SSI Format) Specifications Table
Lists specifications for encoder output in SSI format.
Encoder Input (Slave) Specifications Table
Details specifications for encoder input when used as a slave.
Discrete Input Specifications Table
Lists specifications for the discrete input channels.
Discrete Output Specifications Table
Specifies output specifications for discrete channels.
Fault Relay Output Specifications Table
Lists specifications for the fault relay output.
Brake Output Specifications Table
Details specifications for the brake output.
Analog Input Specifications Table
Lists specifications for the analog input channels.
Analog Output Specifications Table
Details specifications for the analog output channels.
Serial Communications Specifications Table
Lists specifications for serial communication parameters.
Wire Specifications (Recommended)
Wire Specifications
Provides recommended wire specifications for various connections.
Appendix B - Parts List
At a Glance
Summarizes the contents of the parts list appendix.
What's in this Appendix
Lists the sections covered in the parts list appendix.
Lexium 17D Drives
Lists the available Lexium 17D drive models and their current ratings.
External 24 Vdc supply
Provides information on the 24 Vdc supply for Lexium MHDA servodrives.
Drive Cables
Covers drive to motor cables, RS-232 cables, and encoder output cables.
Drive to Motor Cables
Refers to BPH motors manual for drive-to-motor cable part numbers.
RS-232 Serial Communications Cable Part Table
Lists the part number for the RS-232 serial interface cable.
Encoder Output Cables Parts Table
Lists part numbers for encoder output cables for the Lexium 17D.
Regen Resistor Assemblies
Identifies external Regen resistor assemblies available for the 17D drive.
Regen Resistor Assembly Part Table
Identifies external Regen resistor assemblies available for the 17D drive.
Servo Motor Choke
Identifies the servo motor choke available for long cable lengths.
Servo Motor Choke Part Table (when cable length exceeds 25m)
Identifies the servo motor choke available for long cable lengths.
Spare Parts
Lists field-replaceable spare parts available from Schneider.
Spare Parts Table
Lists field-replaceable spare parts available from Schneider.
Appendix C - Drive-to-Controller Wiring Diagrams
At a Glance
Summarizes the contents of the wiring diagrams appendix.
What's in this Appendix
Lists the topics covered in the drive-to-controller wiring diagrams appendix.
Typical Motion Controller Interface Connections
Shows connections between the 17D drive and a typical motion controller.
Motion Controller Interface Diagram
Shows connections between the 17D drive and a typical motion controller.
Premium CAY Single Axis Drive Option Diagram
Illustrates wiring between a Premium CAY motion module and a Lexium 17D axis.
Premium CAY Multi-Axis Breakout Module Wiring Diagram
Shows how the breakout module facilitates wiring for Premium CAY multi-axis systems.
Premium CAY Multi-Axis and Breakout Module Diagram, First of Four Axes
Depicts wiring for the first of four axes using Premium CAY multi-axis breakout modules.
Wiring a 17D Drive to a MOT 201 Motion Module
Shows wiring between MOT 201 connectors and the 17D drive X3 connector.
MOT 201 Control Wiring Diagram
Shows wiring between MOT 201 connectors and the 17D drive X3 connector.
MOT 201 Encoder Wiring Diagram: Option 1
Illustrates wiring between MOT 201 connector J4 and 17D drive X5.
MOT 201 Encoder Wiring Diagram: Option 2
Shows wiring using a breakout module for MOT 201 encoder connections.
Wiring a 17D Drive to Quantum 140 MSx Motion Modules
Details control and encoder wiring between Quantum 140 MSx modules and the 17D drive.
Quantum 140 MSx Control and Encoder Wiring Diagram
Details control and encoder wiring between Quantum 140 MSx modules and the 17D drive.
Wiring a 17D Drive to B885-11x Motion Modules
Shows wiring between B885-11x motion module connectors and the 17D drive X3 connector.
B885-11x Control Wiring Diagram
Shows wiring between B885-11x motion module connectors and the 17D drive X3 connector.
B885-11x Encoder Wiring Diagram: Option 1
Illustrates encoder wiring between B885-11x module and 17D drive X5.
B885-11x Encoder Wiring Diagram: Option 2
Shows encoder wiring using a breakout module for B885-11x connections.
Appendix D - Cable Connection Wiring Diagrams
At a Glance
Summarizes the cable connection diagrams appendix.
What's in this Appendix
Lists the topics covered in the cable connection wiring diagrams appendix.
Wiring a Sub-D connector with shielding (drive side)
Provides a procedure for constructing a shielded Sub-D connector.
Wiring the Sub-D Connector
Provides a procedure for constructing a shielded Sub-D connector.
Wiring the feedback connector of the motors
Shows wiring for resolver and SINCOS encoder feedback connectors on BPH motors.
Wiring the feedback connector of the BPH motors (excluded BPH055)
Shows wiring for resolver and SINCOS encoder feedback connectors on BPH motors.
Wiring the feedback connector of the BPH055 motors
Details resolver feedback connector wiring for BPH055 motors.
Wiring the feedback connector of the SER motors
Shows resolver and SINCOS encoder feedback connector wiring for SER motors.
Wiring the Motor Power Connector (Drive end)
Provides a procedure for wiring the motor power connector on the drive end.
Wiring the Motor Power Connector
Provides a procedure for wiring the motor power connector on the drive end.
Wiring the BPH Motor Power Connector (excluded BPH055)
Details wiring the motor power connector for BPH motors (excluding BPH055).
Wiring the BPH055 Motor Power Connector
Illustrates wiring the motor power connector for BPH055 motors.
Wiring the SER Motor Power Connector
Shows wiring the motor power connector for SER motors.
Serial Communication Interface Connection (X6) RS 232
Details the RS-232 communication connection between the drive and a PC.
Appendix E - Servo Loop Diagrams
At a Glance
Summarizes the servo loop diagrams appendix.
What's in this Appendix
Lists the topics covered in the servo loop diagrams appendix.
17D Current Controller Overview
Shows an overview of the 17D current controller servo loop.
17D Current Controller Diagram
Shows an overview of the 17D current controller servo loop.
17D Velocity Controller Loop
Illustrates a 17D velocity controller servo loop.
17D Velocity Controller Loop Diagram
Illustrates a 17D velocity controller servo loop.
17D Analog Input Loop Diagrams
Introduces simplified servo loops for various analog input modes.
Overview
Introduces simplified servo loops for various analog input modes.
17D Analog Input Mode 1 Loop Diagram
Shows an analog input Mode 1 servo loop diagram.
17D Analog Input Mode 3 Loop Diagram
Illustrates an analog input Mode 3 servo loop diagram.
17D Analog Input Mode 4 Loop Diagram
Shows an analog input Mode 4 servo loop diagram.
17D Analog Input Mode 5 Loop Diagram
Illustrates an analog input Mode 5 servo loop diagram.
Appendix F - Expansion Options
At a Glance
Summarizes the expansion options appendix.
What's in this Appendix
Lists the topics covered in the expansion options appendix.
Expansion Cards
Describes the standard expansion slot and available expansion cards.
Overview
Describes the standard expansion slot and available expansion cards.
Fitting expansion card
Provides instructions for fitting an expansion card into the Lexium 17D.
I/O Expansion Cards
Details the 24 Vdc discrete I/O Expansion Card and its capabilities.
24 Vdc Discrete I/O Expansion Card
Details the 24 Vdc discrete I/O Expansion Card and its capabilities.
IConnector and LED Location Diagram
Shows the locations of LEDs and connectors for the I/O Expansion Card.
Controlling Pre-programmed Motion Tasks
Explains using expansion card I/O for controlling pre-programmed motion tasks.
Programming the PLC
Discusses programming the PLC for interfacing with the drive's discrete I/O.
Motion Task Coordination
Describes coordination between PLC and drive for motion task execution.
Motion Task Application Examples
Provides examples of motion task applications using the expansion card.
Example of a Motion Task Number
Shows an example of a motion task number conversion from decimal to binary.
Connection Diagram
Presents the connection diagram for the I/O expansion card.
Appendix G - External Regen Resistor Sizing
At a Glance
Summarizes the external regen resistor sizing appendix.
What's in this Appendix
Lists the topics covered in the external regen resistor sizing appendix.
Overview
Explains how kinetic energy is absorbed during braking and the role of the Regen resistor.
Determining When Energy Is Absorbed
Describes how to identify when the drive is absorbing energy by analyzing motion profiles.
Determining External Regen Resistor Size
Outlines the procedure for calculating power dissipated by the Regen resistor.
Power Dissipation Calculation Procedure
Outlines the procedure for calculating power dissipated by the Regen resistor.
Drive Energy Absorption Capability
Provides drive energy absorption capability values needed for sizing calculations.
Example Regen Resistor Power Dissipation Calculation
Lists example motor and drive specifications for power dissipation calculation.
Example Motor and Drive Specifications
Lists example motor and drive specifications for power dissipation calculation.
Example Step 1
First step in the calculation: Plot speed vs. time and torque vs. time.
Example Step 2
Second step: Identify deceleration sections from the plot.
Example Step 3
Third step: Calculate energy returned to the drive during deceleration.
Example Step 4
Fourth step: Compare deceleration energy with capacitor absorption capability.
Example Step 5
Fifth step: Calculate dissipated energy by subtracting capacitor absorption.
Example Step 6
Sixth step: Calculate pulse power for each deceleration.
Example Step 7
Seventh step: Calculate continuous power dissipated by the Regen resistor.
Example Step 8
Eighth step: Compare calculated power with resistor ratings and select appropriate resistor.
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