Related Manuals for Lewmar V3
Summarization of Contents
Introduction to Lewmar Windlass
Product Support and Dealer Information
Information on product support and contacting Lewmar for assistance.
CE Approval Certification
Details on obtaining CE approval certificates from Lewmar.
Understanding Manual Warnings
Explanation of warning symbols and their meaning in the manual.
Safety Notices and Precautions
General Windlass Safety
General safety precautions and considerations for windlass operation and maintenance.
Installation Safety Guidelines
Guidance on proper installation procedures and potential consequences of incorrect fitting.
Electrical Installation Safety
Safety instructions for electrical installation, including switching off power and qualified personnel.
Technical Specifications
Basic Installation Requirements
Tools and materials required for windlass installation, including drills and hole saws.
Wiring Installation Tools
Tools and materials required for electrical wiring installation.
Recommended Accessories
Recommendation to use genuine Lewmar parts and accessories for optimal performance.
Windlass Installation Procedures
Gypsy Compatibility Guide
Information on gypsy suitability for different rope/chain combinations.
Above Deck Preparation
Steps for preparing the deck for windlass installation, including planning and hole drilling.
Deck Thickness Considerations
Deck Thickness for V1-3 Models
Recommended minimum deck thickness and stud suitability for V1-3 models.
Deck Thickness for V4-5 Models
Recommended minimum deck thickness and stud suitability for V4-5 models.
Deck Thickness for V6 Model
Recommended minimum deck thickness and stud suitability for V6 models.
Below Deck Installation Preparation
Motor/Gearbox Positioning
Instructions for positioning the motor/gearbox for V1-3, V4-5, and V6 models.
Rode Lead and Vertical Fall
Requirements for chain/rope lead and vertical fall for V1-5 and V6 models.
Above Deck Fitting Steps
Drilling for Mounting and Rode
Instructions for drilling holes for mounting studs and passing rode/down tube.
Hole Edge Sealing and Stud Assembly
Applying sealant to cut edges and assembling mounting studs.
Base Mat and Sealant Application
Placing base mat and applying sealant for V1-5 and V6 models.
Shaft Greasing and Drive Key
Greasing the shaft and ensuring the drive key is in place before assembly.
Under Deck Installation - V1-3
Gearbox Connection and Positioning
Connecting the gearbox to the unit and positioning it correctly.
Securing the Gearbox
Procedure for securing the gearbox, including tightening nuts to torque.
Under Deck Installation - V4-5
Motor/Gearbox Installation
Sliding and positioning the motor/gearbox onto the drive shaft.
Motor/Gearbox Securing
Assembling and securing the motor/gearbox with specified torque and Loctite.
Under Deck Fitting for V6
Deck Backing Plate and Motor Securing
Securing the motor/gearbox to the windlass downtube with specified torque.
Loading Rope and Chain
Rope/Chain Loading Procedure
Procedure for loading rope/chain for quick deployment or emergency power saving.
V6 Chain Loading Specifics
Loading procedure for V6 models which have no control arm.
Electrical Wiring Guidelines
Electric Cable Selection Criteria
Guidelines for selecting appropriate cable size based on length and voltage drop.
Wiring System Planning and Protection
Planning the wiring system, insulation, wire type, and overload protection.
Motor Terminal Connection Safety
Instructions for connecting motor terminals and avoiding overtightening.
Control Switch Installation
Adherence to Installation Standards
Guidance on control switch installation adhering to standards and craft regulations.
Cable Sizing Guidance
Table providing guidance on cable sizing for installation.
Wireless Remote Compatibility
Information regarding the availability and usage of wireless remotes.
Windlass Wiring Diagrams
V1-6 Wiring Diagram Notes
Notes on motor connections D1=F1 and D2=F2 and switch wire thickness.
Hydraulic System Overview
Hydraulic System Installation
Overview of hydraulic windlass installation, assuming familiarity with marine hydraulics.
Hydraulic Motor and Gearbox Details
Details of the hydraulic motor/gearbox, pressure ratings, and load-sustaining requirements.
Recommended Hydraulic Hose Types
Recommendations for hose types and sizes for hydraulic connections.
Windlass Operation
Braked Anchor Free-Fall Operation
Method for quick anchor deployment and battery saving using braked free-fall.
Gypsy and Drum Operation
Procedure for paying out anchor using the gypsy only or gypsy and drum.
Power Anchor Deployment and Retrieval
Procedure for Releasing Anchor
Steps for releasing the anchor, including fall-safe pawl checks.
Procedure for Retrieving Anchor
Steps for retrieving the anchor, including ensuring the top nut is tight.
Manual Anchor Recovery Procedures
Manual Recovery for Gypsy Only
Manual recovery procedure for gypsy-only models with optional kit.
Manual Recovery for Gypsy/Drum
Manual recovery procedure for gypsy/drum models with optional kit.
Sport Versions Manual Recovery Note
Note that Sport versions do not have manual recovery capability.
Gypsy/Drum Recovery Attachment
Information on using the emergency manual recovery attachment for gypsy/drum.
Independent Warping Operation
Gypsy/Drum Warping Procedure
Procedure for independent warping using the gypsy and drum.
General Operating Tips
Anchoring Rode Management
Tips for anchoring, including rode deployment and vessel positioning.
Anchor Recovery Vessel Movement
Advice on moving the vessel towards the anchor during recovery.
Windlass Servicing and Maintenance
Scheduled Servicing Tasks
Regular and annual maintenance tasks for the windlass.
Gypsy Replacement and Service
Illustrations for V1-3 gypsy replacement and service procedures.
Specific Component Servicing
Manual Recovery Gypsy Replacement
Procedure for manual recovery gypsy replacement.
Gypsy/Drum Replacement Procedure
Procedure for gypsy/drum replacement.
Control Arm Service Steps
Steps for removing the gypsy before servicing the control arm.
Fall-Safe Pawl and Lever Service
Removing the gypsy before servicing the fall-safe pawl and lever.
Windlass Dimensions and Specifications
V1-3 Model Dimensions
Detailed dimensional drawings and measurements for V1-3 windlass models.
Electrical Performance Specifications
Electric Windlass Troubleshooting
Troubleshooting common electrical issues with electric windlasses.
Hydraulic Windlass Troubleshooting
Hydraulic Leak and Start Failure
Troubleshooting hydraulic leaks and windlass start failures.
Operational Issues: Motor, Speed, Load
Troubleshooting motor, slow speed, and insufficient load issues.
Lewmar Product Warranty Information
Warranty Terms and Conditions
Overview of Lewmar's limited warranty, including terms, conditions, and exclusions.
Warranty Claim Process and Legal Aspects
Procedure for claims, governing law, disputes, and other legal rights.
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