Related Manuals for Lewmar V2
Summarization of Contents
1. Introduction
Product Support
Details on how to get support for Lewmar products and authorized dealers.
CE Approvals
Information on obtaining CE approval certificates for Lewmar products.
Manual Warning Symbols Explained
Explanation of warning symbols and their meanings for safe operation.
2. Safety Notice
2.1 General Windlass Safety
General safety precautions, operational guidelines, and potential hazards of windlass use.
2.2 Fitting Safety Precautions
Safety considerations and best practices for installing the windlass unit.
2.3 Electrical Safety Precautions
Essential safety precautions and requirements for electrical installation.
3. Specifications
4.1 Basic Installation Requirements
List of tools and materials required for windlass installation.
Wiring Installation Tools
Tools needed for completing the electrical wiring of the windlass.
4.2 Accessories
Recommendations for using genuine Lewmar parts and accessories for optimal performance.
4.3 Gypsy Suitability
4.4 V1-6 Above Deck Preparation
Key considerations for planning and preparing the deck area for windlass installation.
4.5 V1-6 Deck Thickness
V1-3 Deck Thickness Requirements
Recommended deck thickness and stud compatibility for V1-3 models.
V4-5 Deck Thickness Requirements
Recommended deck thickness and stud compatibility for V4-5 models.
V6 Deck Thickness Requirements
Recommended deck thickness and stud compatibility for V6 models.
4.6 V1-6 Below Deck Preparation
Motor/Gearbox Positioning
Guidelines for positioning the motor/gearbox unit relative to the deck and chain pipe.
Rode Lead and Vertical Fall (V1-5)
Ensuring correct rode lead and sufficient vertical fall for V1-5 models.
Chain Lead and Vertical Fall (V6)
Ensuring correct chain lead and sufficient vertical fall for V6 models.
4.7 V1-6 Above Deck Fitting
Hole Cutting and Deck Sealing
Procedure for drilling mounting holes and sealing cut edges.
Stud Assembly and Mat Placement
Steps for assembling mounting studs and placing the base mat.
Shaft Greasing and Drive Key Installation
Instructions for lubricating the shaft and installing the drive key.
4.8 V1-3 Under Deck Fitting
Fast Fit Clamp Assembly and Tightening
Steps for assembling and tightening the gearbox using the fast fit clamp.
4.9 V4-5 Under Deck Fitting
Motor/Gearbox Mounting and Alignment
Procedure for mounting the motor/gearbox and ensuring alignment.
4.10 V6 Under Deck Fitting
Securing V6 Motor/Gearbox
Steps for attaching the V6 motor/gearbox to the windlass downtube.
4.11 V1-6 Loading Rope/Chain
Rope/Chain Loading Procedure
Method for loading rope or chain for quick deployment or emergency use.
5. Electrical Wiring
5.1 Electric Cable Selection
Guidelines for selecting appropriate cable size and type for windlass wiring.
5.2 Wiring Planning and Protection
Considerations for planning the wiring system, including overload protection.
5.3 Motor Terminal Connections
Precautions and steps for connecting terminals to the electric motor.
5.4 Control Switch Installation
Installation Standards & Cable Requirements
Requirements for control switch installation, including cable insulation and length.
Cable Sizing and Voltage Drop
Guidance on cable sizing and confirming voltage drop for the installation.
5.5 V1-6 Wiring Diagram
Motor Connection Notes
Specific notes regarding motor connections D1=F1 and D2=F2.
Switch Wire Thickness Specification
Specification for the required switch wire thickness (1.5 mm²).
6. Hydraulic System
6.1 Hydraulic Installation Overview
General principles for installing hydraulic windlass systems.
6.2 Hydraulic Motor/Gearbox Specifications
Technical specifications of the hydraulic motor and gearbox.
6.3 Recommended Hose Types
Recommended hydraulic hose types and sizes for connections.
6.4 Motor Ports - Standard Motor/Gearbox
Motor Port Location and Specifications
Details on the location and specifications of motor/gearbox ports.
7. Operation
7.1 Braked Anchor Free-Fall Operation
Procedure for operating the windlass in braked anchor free-fall mode.
7.2 Power Up/Down Operation
Releasing the Anchor
Step-by-step guide for releasing the anchor using power controls.
Retrieving the Anchor
Step-by-step guide for retrieving the anchor using power controls.
7.3 V1-3 Manual Recovery
Gypsy Only Manual Recovery
Instructions for manual recovery on gypsy-only models.
Gypsy/Drum Manual Recovery
Instructions for manual recovery on gypsy/drum models.
Sport Versions: No Manual Recovery
Note regarding the absence of manual recovery on Sport versions.
Gypsy/Drum Versions Attachment Fitting
Information on fitting and operating manual recovery attachments.
7.4 V2-6 Independent Warping
Gypsy/Drum Independent Warping
Procedure for performing independent warping using the gypsy/drum.
7.5 Operating Tips
Anchoring and Rode Management Tips
Tips for anchoring, securing the rode, and managing chain/rope.
Anchor Recovery Vessel Movement Guidance
Guidance on positioning the vessel to aid anchor recovery.
8. Servicing
8.1 Servicing Schedule
Routine and annual maintenance tasks for the windlass.
8.2 Gypsy Replacement/Service
Illustrations and guidance for gypsy replacement and servicing.
8.3 Manual Recovery Gypsy Replacement
Gypsy Replacement Procedure
Instructions for replacing the manual recovery gypsy.
8.4 Gypsy/Drum Replacement
Drum Replacement Procedure
Instructions for replacing the gypsy/drum assembly.
8.5 V1-5 Control Arm Replacement/Service
Control Arm Service Steps
Procedure for servicing or replacing the control arm.
8.6 V1-3 Fall-Safe Pawl & Lever Replacement/Service
Fall-Safe Pawl & Lever Service
Steps for replacing the fall-safe pawl and lever components.
Note on V-Sport/V4-6 Models
Important note regarding the absence of fall-safe features in specific models.
9. Specifications
9.1 V1-3 Dimensions
Detailed dimension specifications for V1-3 windlass models.
9.4 Gypsy Sizing
V1/2/3 Gypsy Sizing Guide
Gypsy compatibility for V1/2/3 models with chain and rope specifications.
V4/5 Gypsy Sizing Guide
Gypsy compatibility for V4/5 models with chain and rope specifications.
V6 Gypsy Sizing Guide
Gypsy compatibility for V6 models with chain and rope specifications.
9.5 V1-6 Deck Template Guide
Deck Template Guide for Hole Drilling
Guide for using templates to drill mounting holes for windlass installation.
9.6 Electric Specifications
Electric Specifications: Power & Performance
Table detailing power options, motor specifications, and performance metrics.
Electric Specifications: Current Draw & Weight
Table showing current draw, weight, and circuit breaker ratings.
10. Troubleshooting
10.1 Electric Windlass Troubleshooting
Common troubleshooting steps for electric windlass operational issues.
10.2 Hydraulic Windlass
Hydraulic Leak Causes
Identification of potential causes for hydraulic oil leakage.
10.3 Hydraulic Troubleshooting Q&A
Troubleshooting guide for common hydraulic windlass problems.
11. Warranty Information
Limited Warranty Terms & Conditions
Overview of Lewmar's limited warranty policy and coverage.
Warranty Conditions and Limitations
Detailed conditions, limitations, and exclusions of the warranty.
Warranty Exceptions and Exclusions
Specific product categories and their limited warranty periods.
Liability and Disclaimers
Lewmar's liability limitations and disclaimers for product use.
Warranty Claim Procedure
Steps to follow when submitting a warranty claim.
Legal Clauses and Dispute Resolution
Sections covering severance, other rights, governing law, and dispute resolution.
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