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Summary of Contents for WerkMaster RASP
- Page 1 OPERATOR’S MANUAL 1400 SERIES WerkMaster Grinders & Sanders Inc. 604-629-8700 6932 Greenwood Street, 1-866-373-WERK (9375) Burnaby, BC sales@werkmaster.com V5A 1X8 support@werkmaster.com...
- Page 2 WerkMaster will not in any event be liable to the user, any successors in interest or any beneficiary or assignee relating to this sale for any consequential,...
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Page 3: Table Of Contents
CONTENTS Introduction .................... 1 Machine Descriptions .................. 1 Specifications .................... 3 Safety Precautions .................. 4 Personal Protective Equipment ................ 4 Physical and Mental Fitness .................. 4 ... -
Page 4: Introduction
WerkMaster. MACHINE DESCRIPTION WerkMaster machines include the Scarab, RASP, THE EDGE, THE BOSS, MIROIR, Cobra, TITAN XT, COLOSSOS XTX and MAGNUM XTX models. To see the complete family of WerkMaster machines visit our website at www.werkmaster.com. - Page 5 THE EDGE Concrete floor edge grinder and polisher machine • Designed to meet the needs of flooring contractors and facility services • Excellent for concrete edging, grinding, polishing and surface prep • Safely removes thinset, VCT glue, carpet glue, epoxy, paint, and levels and •...
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Page 6: Specifications
Features 6 counter rotating heads and the versatility of using either our 5” • (127mm) ULTRA-FLEX full plate tools and sandpapers or the WerkMaster Plug ‘N Go tooling system Variable frequency drive lets you run at speeds from 400 RPM to 700 RPM •... -
Page 7: Safety Precautions
Push the plug in and turn clockwise to engage; turn counter-clockwise and pull to remove. DO NOT turn on the WerkMaster while it is tilted back. Any tooling fastened to • the WerkMaster may eject and become a lethal projectile. -
Page 8: Safe Operating Conditions
Be sure all safety decals on the machine may be clearly read and understood. • Replace damaged or missing decals immediately. Maintain WerkMaster machines in safe operating condition with all guards in • place and secure, all mechanical fasteners tight, all controls in working order, and the grinder configured for the job application, whether concrete, natural stone, wood or other surfaces. -
Page 9: General Connections
Draws power form either a stove/range or a dryer outlet and breaks it out into 2 x 20 Amp circuits that can be used to power both a WerkMaster machine and auxiliary equipment such as a vacuum or the 110V Quad Box (sold separately). -
Page 10: Generator Minimum Requirements
Exercise extreme caution at all times when working with electrical power. WerkMaster strongly recommends that only certified electricians be permitted to work with electrical power sources within customers’ facility or on their job site. -
Page 11: Changing Tools
F ig. 1 Fig. 2 Fig. 3 ... -
Page 12: Adjusting The Handle
Adjusting the Handle To adjust the handle, pull the pin (H). Adjust the handle to a comfortable operating position. Release the pull pin and allow it to click into the positioning hole. W ARNING ... -
Page 13: Rotation Pattern Of Tooling Plates
To install and remove the pad driver on the bottom of the machine, you will need Installing and Removing a 17 mm socket wrench, a soft face mallet, and some medium-strength thread the Pad Driver locker (blue Loctite 243 or equivalent). To remove the pad driver: 1. -
Page 14: Changing The Primary Belt
Changing the Primary Belt Motor Mount Assembly Handle Motor Mount Assembly Motor Shaft Thumbscrews Primary Driven Housing Primary Driven Sprocket Motor Coupling Primary Belt Belt Tensioner Pull Pin Cover Plate Cover Plate Gasket Flanged Bearing Drive Train Top Plate Secondary Belt Sprockets Drive Train Gasket... -
Page 15: Changing The Secondary Belt
To change the Primary Belt: Disconnect the power and ensure the handle is in the upright position. Unscrew the handle control cable (K) (Fig 5) from the VFD. Remove the pull pins from each handle arm (L) (Fig 2) and roll the handle assembly away from the machine. - Page 16 Drive Train is opened. VACUUM PORT For the RASP, The EDGE, the MIROIR, and The BOSS: The vacuum recommended for all machines has a minimum CFM OF 200. 1. ALWAYS run vacuum when sanding or grinding. 2. The vacuum port accepts a standard 2” vacuum hose cuff.
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Page 17: Disassembly/Assembly Instructions
DISASSEMBLY / ASSEMBLY INSTRUCTIONS To disassemble: 1. Disconnect power. 2. Unscrew handle control cable (K) from VFD (Fig 5 on p 8) 3. Remove pull pins (L) from each handle arm and roll handle assembly away from machine (Fig 2 on p 7). 4. -
Page 18: Maintenance
MAINTENANCE W ARNING ... -
Page 19: Troubleshooting
o ne p ad d river i s machine b ack. S pin o ne p ad b y h and. www.werkmaster.com/support. turning. ... - Page 20 IODA) has been opened. This i s a n a bnormal c ondition – c ontact WerkMaster T echnical S upport a t 1-‐604-‐ 629-‐8700. ...
- Page 21 F_F1 EPM fault EPM missing or defective. Power down and replace EPM. F_F2 Internal faults Contact WerkMaster technical support at 1.866.373.9375. F_FH High DC Bus Voltage Mains voltage is too high. Check mains voltage. fault F_LF Low DC Bus Voltage Mains voltage too low.
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Page 22: Exploded Views And Parts List
EXPLODED VIEWS AND PARTS LISTS – RASP /EDGE /MIROIR /BOSS ... - Page 23 ITEM PART NUMBER 100-1139-02 110-0177-00 110-0182-00 110-0092-01 590-0151-00 520-0060-00 100-1138-03 580-0355-02 580-0357-01 590-0338-00 590-0246-00 590-0367-00 ...
- Page 24 BASE A SSEMBLY P ARTS L IST ITEM PART NUMBER DESCRIPTION...
- Page 25 8 ...
- Page 26 MIROIR HANDLE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 130-0235-00 Water Feature Handle 590-0349-00 Fastener 590-0363-00...
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Page 27: Glossary
GLOSSARY Line Voltage This is the voltage of a power source when it has no load applied to it. It can also be called “nominal voltage” as the voltage expressed is usually a guideline voltage. Load Voltage This is the voltage of a power source when a load has been applied to it. As a load is applied to the power source, the resistance of the line is easier to examine. -
Page 28: Warranty Information
(3) from date of shipment to the original Purchaser or Distributor. Terms & Conditions WerkMaster will, at its option, repair or replace, at the WerkMaster factory or at a point designated by WerkMaster, any part which shall appear to the satisfaction of WerkMaster inspection to have been defective in material or workmanship. - Page 29 Purchaser to Seller, or the inconsistency of any terms therein and herein. swm 1/2018 To get the best protection from your WerkMaster Warranty be sure to register your product(s) online at www.werkmaster.com/warranty. ...
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