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Kramer Manuals
Compact Loader
480
Operator's manual
Kramer 480 Operator's Manual
Wheel loaders
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
BA 35101/02/03 en - Ausgabe 1.0 * Ba_35101_02_03_10_Ensix.fm
EC Declaration of Conformity (Model 351-01)
Declara Tion of Conformity
EC Declaration of Conformity (Model 351-01
Introduction
General Information on the Operator's Manual
Abbreviations/Symbols
General Information on Machine Safety
Machine Outside View
Models and Trade Names: Overview
Brief Description of the Wheel Loader
General Information on the Machine
Main Components of Wheel Loader
Hydrostatic Drive
Work Hydraulics and 4 Wheel Steering
Cooling System
Wheel Loader Warranty
Fields of Application and Using a Wheel Loader with an Attachment
Attachments with Authorised Material Densities
Legal Regulations Regarding Wheel Loader Operation
General Safety Instructions
Driving Licence
Licence/Identification
Machine Inspections
Documents
On-Board Equipment
Machine Warning Identification (Option)
Type Labels and Component Numbers
Serial Number
Cab Number
Engine Number
Variable Displacement Pump Number
Variable Displacement Motor Number
Rear Axle Number
Front Axle Number
Description of Labels and Symbols
Labels on the Outside of the Machine
Labels Inside the Cab
Labels in the Engine Compartment
Safety Instructions
Identification of Warnings and Dangers
Designated Use and Exemption from Liability
General Conduct and Safety Instructions
Organisational Measures
Selection and Qualification of Staff, Basic Responsibilities
Safety Instructions Regarding Operation
Normal Operation
Applications with Lifting Gear
Trailers and Attachments
Transporting, Towing, Loading
Safety Instructions for Maintenance
Maintenance Work on Protective ROPS and FOPS Structures
Cab, Roll-Over Bar, Protective Screen
Warning of Special Hazards
Electric Energy
Gas, Dust, Steam, Smoke
Hydraulics
Noise
Oil, Grease and Other Chemical Substances
Battery
Tyres
Operation
Description of Control Elements
Overview
Cab Overview
Instrument Panel, Multifunctional Lever and Drive Lever (Overview)
Functional Description: Telltales
Telltale Check
Telltales and Warning Lights on the Indicating Instrument
Telltales and Indicators on the Instrument Panel
Putting the Wheel Loader into Service
Safety Instructions Regarding Commissioning
Important Information for the Operating Staff
Running-In Period of Wheel Loader
Checklist
Starting Checklist
Operation Checklist
Parking Checklist
Cab
Safety Instructions Regarding Cab Entrance and Exit
Locking/Unlocking the Door
Securing an Open Door in the Arrester
Opening the Right-Hand Side Door to a Gap
Engine Cover Lock
Opening/Closing the Engine Cover
Protective Screens for Front Window And/Or Main Lights (Option)
Removing the Protective Screens for Driving on Public Roads
Fire Extinguisher (Option)
Fire Extinguisher Operation
Putting the Diesel Engine into Operation
Preparing to Start the Engine
Starting the Engine
Avoiding Running the Engine under Low-Load Conditions
Stopping the Engine
Battery Master Switch (Option)
Battery Master Switch Operation
Key-Based Drive Interlock (Option)
Key-Based Drive Interlock: Scope of Delivery
Coding ("Training") New Ignition Keys
Enabling (Locking) the Drive Interlock
Disabling (Releasing) the Drive Interlock
Deleting Coded Keys
Safety Functions
Drive Interlock with Code Input (Option)
Keyboard for Entering Codes: Overview
Entering/Changing the Personal Code
Enabling the Drive Interlock
Disabling the Drive Interlock
Putting the Drive Interlock out of Operation
Putting the Drive Interlock Back into Operation Again
Interruption of Drive Interlock Power
Drive Interlock Maintenance
Oil and Fuel Preheater (Option)
General Information on the Oil and Fuel Preheater
Oil Preheater Operation
Fuel Preheater
Jump-Starting the Engine (External Battery)
Safety Instructions Regarding External Starting Aids
Providing External Starting Aid
Before Moving off
Special Instructions for Driving on Public Roads
Bucket Transport Position
Transport Position of Pallet Forks
Locking the Control Lever (Joystick) and the 3Rd Control Circuit (Attachments)
Steering System
Steering Column Height and Angle Adjustment (Option)
Checking the Steering System
Wheel Synchronisation (Front/Rear Axles)
Synchronisation When Starting the Machine
Synchronisation During Work Operation
Changing Steering Mode
General Safety Information on Changing Steering Mode
Changing over to Front Axle Steering (Option)
Changing over to 4 Wheel Steering
Changing over to Diagonal Steering (Crab Steering Option)
Accelerator Pedal
Speed Control with the Accelerator Pedal
Accelerator Pedal Lock - Manual Throttle (Option)
Disabling/Enabling the Accelerator Pedal Lock
Brake/Inching Pedal
Specific Information on Brake/Inching Pedal Actuation
Braking with the Brake/Inching Pedal
Inching with the Brake/Inching Pedal
Parking Brake
General Instructions Regarding the Parking Brake
Applying the Parking Brake
Driving the Machine
Selecting a Speed Range
Changing Direction (Forwards/Reverse)
Differential Lock (Self-Locking Differential)
Switching the Differential Lock on and off
Low-Speed Control (Option)
Selecting the Drive Speed
Load Stabiliser (Option)
General Instructions Regarding the Load Stabiliser Function
Switching the Load Stabiliser on and off
Backup Warning System (Option)
Instructions Regarding the Backup Warning System
Electric Connection - Front Socket (Option)
Putting the Front Socket into Operation
Machine Lights
Machine Lights Operation
Working Lights Operation
Interior Light Operation
Signalling System
Turn Indicator Operation
Hazard Warning System Operation
Rotating Beacon (Option)
Rotating Beacon Operation
Cab Heating and Ventilation
Heating and Ventilation System Operation
Auxiliary Heating (Option)
Operating and Setting the Auxiliary Heating
Heating/Air Conditioning System (Option)
Heating/Air Conditioning Operation
Washer System
Washer System Operation
Tank for Washer System
Seat
Seat Adjustment: Overview
Weight Adjustment
Height Adjustment
Height Adjustment (Air-Suspension Seat, Option)
Backrest Adjustment
Horizontal Adjustment with Control Lever Base
Horizontal Adjustment Without Control Lever Base
Heated Seat (Option)
Heated Seat Operation
Seat Belt (Lap Belt)
Specific Instructions Regarding the Seat Belt
Fastening the Seat Belt
Unfastening the Seat Belt
Longer/Shorter Lap Belt Adjustment
Other Controls
Folding Back the Control Lever Base
Towing the Machine
Safety Instructions for Towing Away
Getting Ready for Towing
Towing the Machine
Once Towing Is over
Decommissioning the Machine Temporarily
Stopping/Parking the Machine
Decommissioning the Machine for a Longer Time
Crane Handling the Machine
Safety Instructions Regarding Crane Handling
Loading and Transporting the Machine on a Transport Vehicle
Safety Instructions Regarding Loading on a Transport Vehicle
Loading and Tying down the Machine
Loader Unit Control Lever (Overview)
Control Lever (Joystick) for Lift and Tilt Rams and 3Rd Control Circuit
Operating and Securing the 3Rd Control Circuit
Locking and Unlocking an Attachment from the Quickhitch
Operation of Hydraulic Attachments
Continuous Operation of the 3Rd Control Circuit (Option)
Continuous Operation of the 3Rd Control Circuit
Emergency Lowering of Loader Unit in Case of Diesel Engine Breakdown
Lowering or Raising
Pressure Relief on the Quickhitch Couplers
Equipping the Machine with a Standard Bucket
Fitting a Standard Bucket Onto the Quickhitch
Removing a Standard Bucket from the Quickhitch
Driving on Public Roads with a Standard Bucket
Preparing Road Travel
Working with a Bucket
Fields of Application for Bucket
Safety Instructions for Working with the Bucket
Safety Instructions for Transporting Material in a Full Bucket
Loading Loose Material
Loading if the Material Is Hard to Penetrate
Removing Material/Digging in Soft Soil
Removing Material/Digging in Hard Soil
Loading Heaped Material (Non-Compacted Material)
Loading Heaped Material (Compacted Material)
Grading
Practical Hints for Loading Vehicles
Freeing the Machine
Fitting a Multipurpose Bucket
Picking up a Multipurpose Bucket with the Quickhitch
Hydraulic Connections on the Multipurpose Bucket (Overview)
Connecting the Hydraulic Lines of a Multipurpose Bucket to the Wheel Loader
Removing the Multipurpose Bucket from the Quickhitch
Driving on Public Roads with the Multipurpose Bucket
Preparing Road Travel
Working with the Multipurpose Bucket
Fields of Application for Multipurpose Bucket
Safety Instructions for Working with the Multipurpose Bucket
Safety Instructions for Transporting Material in a Full Multipurpose Bucket
Grading and Scraping
Removing and Spreading Material in Thin Layers
Pulling out Material from Slopes
Moving Material with Longer Reach
Picking up Remaining Material Completely
Grabbing Bulky Material
Pulling out and Setting Posts
Backfilling Round Gravel and Precise Unloading
Unloading from the Bottom of the Bucket for Increased Dump Heights
Fitting Pallet Forks
Picking up Pallet Forks with the Quickhitch
Removing the Pallet Forks from the Quickhitch
Driving on Public Roads with Pallet Forks
Working with the Pallet Forks
General Safety Instructions Regarding the Pallet Forks
Brief Instructions for Fork Arms
Specific Safety Instructions for Picking up Loads with the Pallet Forks
Load Diagram for Pallet Forks
Adjusting the Fork Arms of the Pallet Forks
Fields of Application for Pallet Forks
Picking up Loads with the Pallet Forks
Transporting Loads with the Pallet Forks
Load Hook (Option)
Safety Instructions Regarding Work with a Load Hook
Working with the Automatic Bucket Repositioning (Option)
General Information on Automatic Bucket Repositioning
Front/Rear Hydraulic Additional Control Circuit (Option)
Connections for Additional Control Circuits (Overview)
Operation of Front/Rear Additional Control Circuits
Additional Control Circuit (4Th Control Circuit Proportional Controls Option)
Operation of 4Th Control Circuit
Tilt Ram Lock (Option)
Switching the Tilt Ram Lock on and off
Hose Burst Valve" Safety Feature (Option)
General Information on the Hose Burst Valve
Hose Burst Valve Function
Automatic Trailer Coupling (Option)
General Information on the Trailer Coupling
Trailer Weights/Drawbar Loads on the Trailer Coupling
Trailer Coupling Operation
Final Decommissioning of Machine
General Information on Decommissioning
Preparing Disposal
Disposal
Troubleshooting
Engine Trouble
Malfunctions in the Air Conditioning System (Option)
Maintenance
Important Information on Maintenance and Service Work
Important Information for Maintenance Personnel
Fuel System
Safety Instructions for Refuelling
Diesel Fuel Specification
Stationary Fuel Pumps
Refuelling
Checking/Cleaning the Additional Fuel Filter (Water Separator, Option)
Bleeding the Fuel System
Engine Lubrication System
Safety Instructions Regarding Inspections and Maintenance Work on the Engine
Checking the Engine Oil Level
Filling up Engine Oil
Engine and Hydraulics Cooling System
General Instructions Regarding Cooling System Maintenance
General Checks and Cleaning Work
Cleaning the Radiator Fins of the Oil/Water Radiator
Fan Bearing - Visco Clutch
Checking the Coolant Level
Filling up Coolant
Air Filter
Checking the Air Filter for Dirt
Replacing the Air Filter Cartridge
V-Belt
Checking V-Belt Tension
Retightening the V-Belt
Safety Instructions Regarding Maintenance of the Hydraulic System
Monitoring the Hydraulic Oil and the Reflux Filter
Checking the Hydraulic Oil Level
Filling up Hydraulic Oil
Important Information for the Use of Biodegradable Oil
Checking Hydraulic Pressure Lines
Safety Instructions Regarding Pressure Line Checks
Lubrication Work
General Safety Instructions Regarding Lubrication Work
Lubricating the Rear Axle Oscillation-Type Bearing
Lubricating the Front and Rear Axle Planetary Drive Bearings
Lubricating the Loader Unit, Lift, Tilt and Lock Rams
Lubricating with the Central Lubrication System (Option)
General Functional Description of the Central Lubrication System
Repair Work
Setting the Lubrication and Break Times
Filling the Central Lubrication System
Maintenance of the Brake System
Specific Safety Instructions Regarding the Brake System
Checking/Filling up the Brake Fluid Level
Tyres
Daily Tyre Checks
Wheel Change
Heating and Ventilation System Maintenance
General Instructions Regarding the Heating System
Cleaning the Dust Filter of the Heating System
Heating/Air Conditioning System (Option): Maintenance
General Safety Instructions Regarding the Air Conditioning System
Filling up the Air Conditioning System
Daily Functional and Visual Checks of the Heating and Air Conditioning System
Cleaning the Heat Exchanger (Condenser)
Electrical System
General Instructions
Safety Instructions Regarding the Electrical System and the Battery
Checking/Replacing the Battery
Inspection and Maintenance Work on the Electrical System at Regular Intervals
Checking the Alternator
Checking/Replacing Fuses and Relays
Checking/Replacing Fuses of the Main Fuse Box
General Cleaning and Maintenance Work
Safety Instructions Regarding General Cleaning Work
Cleaning with Washing Solvents
Cleaning with Compressed Air
Cleaning with a High-Pressure Cleaner or Steam Jet
Cleaning with Volatile and Flammable Anticorrosion Agents and Sprays
Cleaning Inside the Cab
Cleaning the Seat Belt
Cleaning the Exterior of the Machine
Cleaning the Engine Compartment
Checking Screw Connections
Checking Pivots and Hinges
Maintenance of Attachments and of the Work Equipment
Maintenance of the Automatic Trailer Coupling (Option)
Cleaning and Lubricating the Trailer Coupling
Check the Trailer Coupling for Wear
Maintenance: Diesel Particle Filter (Option)
Checking the Electronic Filter Monitoring
Maintenance Work "Aggressive Media" (Option)
Anticorrosion Protection Applied in the Factory
Components Coated with Anticorrosive Wax
Measures for Maintaining Anticorrosive Protection
Applying the Protective Anticorrosion Coating
Treatment of Oxidised Surfaces
Fluids and Lubricants
Explanation of Symbols on the Maintenance Label
Maintenance Label
Maintenance Plan
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Operator's Manual
Wheel loaders
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Models
From serial nos.
Edition
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Language
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351-01 / 351-02 / 351-03
351 01 0001 / 351 02 0001 / 351 03 0001
1.0
1000245584
EN
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