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Table of Contents
Related Manuals for Rwo DEB 2.5
Summarization of Contents
General
Design of the Documentation
Information about manual structure, safety notes, technical data, and contact details.
Location of the Manual
Manual must be kept easily accessible for operating and supervising staff.
Use of These Documents
Explains how descriptions, enumerations, steps, notes, and links are marked.
Guarantee Conditions
Details warranty conditions, proper use, operating log, and authorized personnel.
Contact Information
Provides department, telephone, fax, and email details for RWO GmbH.
General Safety Notes
Operator Responsibilities
Operator's duties for safe operation, maintenance, and personnel training.
Specific Safety Notes and Symbols
Explains safety notes and symbols (Danger, Warning, Caution, Important, Note).
Installation Location Safety
Unit must be on a solid base; overthrowing is mortal danger.
Normal Operation Safety
Operation by trained and authorized persons only.
Maintenance Safety Measures
Intervals, instructions, securing access, depressurizing, power off.
Personal Protection Equipment (PPE)
Lists required PPE: suits, boots, gloves, eye protection, harness.
Environmental Regulations
Legal regulations for waste and avoiding discharge of hazardous materials.
Risk Potential of Bilge Water Oil Separator
Risks of faulty operation, misuse, and damage to health/environment.
Sources of Danger
Details dangers from voltage, explosion, rotating parts, pressure, and heat.
Design and Function
Component Overview
Identifies main components of the oil separator system with numbered parts.
Standard Scope of Delivery
Describes the standard version of the oily water separator type series SKIT S-DEB.
General Function and Proper Use
Explains the MEPC.107(49) resolution and system's function with emulsions.
Excerpt from IMO Resolution MEPC.107(49)
Quotes from the IMO Resolution MEPC.107(49) concerning machinery space bilges.
MARPOL 73/78 Annex I
Refers to MARPOL 73/78 Annex I for pollution prevention equipment.
Regulation 16 (5)
Stipulates oil content limits and alarm activation for 15 ppm Bilge Separators.
MEPC.107(49) Superseding Previous
States that MEPC.107(49) supersedes previous MEPC.60(33) recommendations.
Equipment Requirements
Details requirements for Bilge Separators, Alarms, and stopping devices.
Installation Requirements
Diagram and notes on installing automatic stop devices and sampling points.
Instructions for Manuals and Recording
Vessels must have manuals; maintenance records are required.
Training Requirements
Ship staff training for operation and maintenance.
Applicability of Guidelines
Guidelines apply to installations after Jan 2005 and new installations.
Separation-Friendly Cleaning Agents
Discusses cleaning agents and their effect on emulsions.
Technical Data
Details capacity, dimensions, weight, and electric data for models.
Pipe Connections
Diagram and table showing pipe connections and their positions.
Programmable Oil Separator Control
Operation of control panel with buttons, display, and LEDs.
Control and Display Field Elements
Details On/Off switch, mode switch, and LED indicators.
LED Indicator Meanings
Explains the meaning of white, red, and status LEDs.
Control Panel Keys
Describes ESC, -, and + buttons for menu navigation and settings.
LCD Display Functions
Describes LCD display, language selection, and contrast adjustment.
Control Functions: Oil Detection
Explains how oil is collected, detected, and discharged.
Oil Monitor Operation
Details oil monitor function, limit values, and valve control.
Alarm System
Explains collective alarm relay and potential-free contacts.
System Status Message
Conditions for activating relays and connecting remote indication lights.
Optional Control Functions
Covers remote control, oil tank overflow, and flow controller options.
Oil Alarm Options
Capacitive probe for oil detection and pressure difference switch.
Dry Run Protection
Connecting a dry run protection for the pump.
Type Identification
Details on the engraved type plate data.
Type Test Certifications
Information on type-examination testing and certificates according to IMO.
Environmental Requirements
Covers voltage, feed water, connections, cleaning, protection, and temperature.
Noise and Vibrations
Specifications for noise pressure level and vibration load.
Important Terms and Definitions
Test and Certificates of the Unit
Test and certification according to German regulations and IMO MEPC.107(49).
Structural Measures for Pollution Prevention
Defined in MARPOL 73/78 Annex I and Helsinki Convention.
Adsorption Definition
Enrichment of substances on a surface or at a border between two phases.
Emulsion Definition
Finely dispersed mixture of two immiscible liquids.
Coalescence Definition
Flowing together of colloidal particles to form larger drops.
Storage and Handling
Transport Guidelines
Units in packaging; store dry, frost-free. Use lifting eyes.
Unpacking Instructions
Instructions for opening the transport case and removing side walls.
Storage Recommendations
Store in original packaging, dry, frost-free on a flat surface.
Packaging Disposal
Material is heat-treated (ISPM 15 rules) for disposal.
Safety Aspects Before Use
Unit must be fastened securely; piping arranged properly and free of tension.
Installation Procedures
Unit needs flat, stable surface; foundation welded to ship structure.
Long-Term Out of Service Requirements
Steps for taking unit out of operation, including draining and cleaning.
Preparation for Commissioning
Compressed Air Supply
Notes on compressed air supply, connection, pressure, and filter unit.
Flushing Water Requirements
Requirements for flushing water, pressure, and consumption.
Supply Unit Consumption List
Table showing consumption of fresh water and compressed air per discharge.
Electrical Connections
Voltage compliance, connection dangers, system wiring, and housing.
Valve Terminal Details
Details pneumatic valves, solenoid valve terminal, and spare inserts.
Plug Connections
Requirements for hose lines and plug-in connections.
Measures Before Commissioning
Checks for connections, voltage, operating pressure, and electric assignments.
Commissioning Procedures
Pump Installation and Operation
Notes on pump installation, suction height, temperature limits, and rotational direction.
Suction Line Requirements
Requirements for suction line, dirt filter, and non-return flap.
Flushing Water Inlet
Requirements for flushing water pressure, inlets, and consumption.
Oil Outlet Pipeline
Pipeline from oil outlet to collector tank must be laid without pressure.
Flushing Water Outlet
Pipeline from flushing water outlet back to bilge without pressure.
Clean Water Outlet
Connection at the 3-way valve for clean water outlet.
Pipeline Specifications
IMO requirements for outboards, recirculation outlets, and cross-sections.
Automatic Control Box
Details of the control box, its components, and electrical connection safety.
Electrical Connections for Control System
Refers to electric diagram for control system connections.
Installation Plan
P&ID Reference
Refers to documentation for the pipeline and instrument diagram (P&ID).
Suggested Installation Scheme
Diagram showing suggested installation layout and position list.
Process Description
Oil Water Separation Process
Describes the open-pose coalescer principle and its stages.
Adsorber Bypass Control
Explains adsorber bypass control by OMD and its purpose.
Flushing Cycle
Describes the flushing process after oil discharge.
Bilge Alarm Monitor (OMD)
Details the OMD device, its testing, and recording requirements.
Operation Guide
Pre-Commissioning Checks
Steps for checking electrical, pipe, and flange connections before commissioning.
Commissioning the SKIT/S-DEB
Step-by-step guide for commissioning the system in manual or automatic mode.
Message Light Meanings
Table explaining the meaning of POWER, FAILURE, STATUS, and BILGE LEVEL lights.
Menu Structure Navigation
How to navigate menus for values, parameters, and language selection.
Operation Display Modes
Displays operational status and messages, showing different states.
Language Selection
Select language (German/English) using +/- and Enter buttons.
Input Mapping Notes
Explains input mapping display, sensor electrode values, and on/off states.
Output Mapping Notes
Explains output mapping display for the 10 output relays.
Accessing User Settings
Navigating to user settings, modifying parameters, and password entry.
Changing User Settings
Modifying user settings like oil/water detection thresholds and flushing times.
Restoring Factory Defaults
Explains LONG TIME ALARM calculation and restoring default settings.
Maintenance Schedule
Monthly Inspections
Checks for pressure difference, oil simulation, and coalescer.
Semi-Annual Inspections
Checks pressure difference, stuffing box packing, and suction pressure.
Annual Inspections
Checks inner lining, seals, piston valves, and sensor electrode.
Mounting Coalescer Non-Return Flap
Safety instructions and steps for mounting the non-return flap.
Changing the Coalescer
Step-by-step instructions to dismount and mount the coalescer.
Replacing Adsorber Plugs
Introduction to replacing adsorber plugs, including opening and removal.
Closing Adsorber Housing
Steps to close the adsorber housing, including seal, screws, and venting line.
Replacing Solenoid Valves
Instructions for dismounting and mounting solenoid valves with tightening torques.
Troubleshooting Guide
Safety Warning Notes
Safety warnings related to voltage, pressure, rotating parts, and heat.
Table of Faults and Remedies
Lists common faults, their reasons, and corresponding remedies.
Spare Parts Catalog
Spare Parts for SKIT/S-DEB 0.1 m³/h
Lists spare parts and article numbers for the 0.1 m³/h model.
Spare Parts for SKIT/S-DEB 0.25 m³/h
Lists spare parts and article numbers for the 0.25 m³/h model.
Spare Parts for SKIT/S-DEB 0.5 m³/h
Lists spare parts and article numbers for the 0.5 m³/h model.
Spare Parts for SKIT/S-DEB 1.0 m³/h
Lists spare parts and article numbers for the 1.0 m³/h model.
Spare Parts for SKIT/S-DEB 1.5 m³/h
Lists spare parts and article numbers for the 1.5 m³/h model.
Spare Parts for SKIT/S-DEB 2.5 m³/h
Lists spare parts and article numbers for the 2.5 m³/h model.
Spare Parts for SKIT/S-DEB 5.0 m³/h
Lists spare parts and article numbers for the 5.0 m³/h model.
Spare Parts for SKIT/S-DEB 10.0 m³/h
Lists spare parts and article numbers for the 10.0 m³/h model.
Optional Spare Parts
Lists optional spare parts like thermometers and suction sieves.
Required Tools
Lists required tools, such as the coalescer key.
Spare Parts for Control Box
Lists spare parts for the control box, including switches, contactors, and PCBs.
Diagrams and Illustrations
Adsorber Assembly Drawing
Exploded view drawings of the adsorber assembly.
Piston Valve Diagrams (0.1-5.0 m³/h)
Diagrams of piston valves for specific models.
Piston Valve Diagrams (10.0 m³/h)
Diagrams of piston valves for specific models.
Sensor Electrode Diagram
Diagram of the sensor electrode assembly.
3/2-Way Piston Valve Diagrams (0.1-1.0 m³/h)
Diagrams of 3/2-way piston valves for specific models.
3/2-Way Piston Valve Diagrams (1.5-10.0 m³/h)
Diagrams of 3/2-way piston valves for specific models.
Coalescer Assembly Diagrams (0.1-2.5 m³/h)
Information on coalescer packages for specific models.
Coalescer Assembly Diagrams (5.0-10.0 m³/h)
Diagrams of coalescer positions for specific models.
Annex and Documentation
Commissioning Checklist
Step-by-step checklist for commissioning the oil separator system.
Maintenance and Repair Log
Template for recording maintenance and repair tasks.
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