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aci 2004 Operation Manual

Remote control systems 200 series; 400 series; 500 series
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Remote Control Systems
REMOTE CONTROL SYSTEMS

OPERATION MANUAL

200 Series
400 Series
500 Series
Remote Control Systems
PAGE: 1
200, 400, and 500 Series
Remotes-0214
2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116
Visit WWW.ACIHOIST.COM for the most current information

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  • Page 1: Operation Manual

    Remote Control Systems REMOTE CONTROL SYSTEMS OPERATION MANUAL 200 Series 400 Series 500 Series Remote Control Systems PAGE: 1 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1.0 WARRANTY ................................4 2.0 SAFETY PRECAUTIONS ............................5 2.1 Safety Alert Symbols ............................5 2.2 Operating Precautions ........................... 6 2.2.1 Attention ............................6 2.2.2 Precautions (500 Series) ......................... 6 2.2.3 Emergency Procedures (500 Series) ....................6 3.0 GENERAL OPERATION (500 SERIES) ........................
  • Page 3 12.1.3 200 Series Receiver ........................36 12.1.4 400 Series Receiver ........................37 12.2 Specifications .............................38 12.2.1 200 Series ...........................38 12.2.2 400 Series ...........................39 12.2.3 500 Series ...........................40 Remote Control Systems PAGE: 3 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 4: Warranty

    If the product has been abused or damaged due to an accident.  If repair parts or accessories other than ACI equipment are used on the product; they are warranted only to the extent that they are warranted by the manufacturer of said parts or accessories.

  • Page 5: Safety Precautions

    2.0 SAFETY PRECAUTIONS 2.1 Safety Alert Symbols Throughout this manual are steps and procedures that can prevent hazardous situations, the following symbols are used to identify the degree or level of hazard seriousness. DANGER, WARNING AND CAUTION NOTICE Symbol Description Danger Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury and...

  • Page 6: Operating Precautions

    2.2 Operating Precautions 2.2.1 Attention 1. Due to the complex nature of equipment, it is necessary to read the entire manual before installation. 2. Never allow any unauthorized personnel to dismantle equipment as this may cause equipment damage. 3. The equipment has been stringently tested for quality assurance before delivery from factory. However, it must not be used in extremely dangerous situations or where damage may result.

  • Page 7: General Operation (500 Series)

    3.0 GENERAL OPERATION (500 SERIES) 3.1 Transmitter Configuration 1. Antenna 6. F1 Pushbutton 2. Emergency Stop 7. Start Pushbutton 3. LED indicator 8. Battery Cover 4. Motor Pushbutton 9. Rotary Key Switch 5. Auxiliary Pushbutton R1-R4 10. Security Key Remote Control Systems PAGE: 7 200, 400, and 500 Series Remotes-0214...

  • Page 8: Model 5008Ab

    3.1.1 Model 5008AB Remote Control Systems PAGE: 8 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 9: Model 50011Ab

    3.1.2 Model 50011AB Remote Control Systems PAGE: 9 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 10: General Operation

    3.2 General Operation 1. Install two (2) new AA-size alkaline batteries in the battery box of MODEL 50011, then insert into battery case of transmitter; or battery chamber of 5008, and screw in transmitter's bottom cover. Make sure the "+" and "- "directions are correct.

  • Page 11: Acceleration Operation

    3.3.2 Acceleration Operation 50011: "START" pushbutton acceleration pushbutton. For 5008: The "START" key is the acceleration key. When motion is in the second speed, quick touch of acceleration pushbutton will accelerate the speed. Repeated touch of acceleration pushbutton will increase the speed.

  • Page 12: Function Settings (Defined By Customer)

    4.0 FUNCTION SETTINGS (DEFINED BY CUSTOMER) 4.1 Pushbutton Function Setting: UP/DOWN, NORTH/SOUTH, EAST/WEST,R1/R2, R3/R4 Pushbutton Function Setting Item Title Content Description Normal: The relative relay is "ON" when the Button Function 1. Normal/Normal Pushbutton is pressed and held. 2. Toggle/Toggle The relative relay is "OFF"...
  • Page 13 Start/F1 Pushbutton Function Setting Item Title Content Description Inching: START "Inching" means that once the Push- Button Function button is pressed, relative relay will be activated within a certain period of time to operate a short 1. Normal 1. Normal but precise movement.
  • Page 14 Transmitter Function Setting Item Title Content Description Any Pushbutton: When mushroom is released POWER-ON 1. Any Pushbutton Mode 2. START Pushbutton and security or rotary key is at "ON" position, the receiver will be "POWER-ON"by pressing any Pushbutton on transmitter. START Pushbutton: When mushroom is released and security or rotary key is at "ON"...
  • Page 15 Receiver Function Setting Item Title Content Description Passive Act: The function of this item is used to Passive Act 1. Relay OFF set the reaction of receiver when no command 2. POWER OFF signal is received from transmitter in certain time (the default time is 0.5 seconds).

  • Page 16: Correspondence Between Pushbutton And Relay Output (500 Series)

    5.0 CORRESPONDENCE BETWEEN PUSHBUTTON AND RELAY OUTPUT (500 SERIES) Note: When pushbutton is released from 2nd speed and back to 1st one, the 1st speed relay is activated again until the pushbutton is completely released. Remote Control Systems PAGE: 16 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116...
  • Page 17 Note: When Up and Down pushbuttons are pressed at the same time, the second relay works as “Toggle”, released when they are pressed simultaneously again. Remote Control Systems PAGE: 17 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 18: Id-Code Remote Setting (500 Series)

    6.0 ID-CODE REMOTE SETTING (500 SERIES) The use of Copier (500 Series) 1. Insert the six (6) pins of the female plug into the male socket inside the TX or RX of the 500 Series. 2. To copy and save the data from TX or RX, put the magnetic key onto the receptor to connect. To transfer the saved data from the copier to TX or RX, release the magnetic key from the receptor.
  • Page 19 ID-Code Remote Setting (continued) ATTENTION:  In case ID-Code remote setting fails, repeat the instructions above within 4 minutes.  ID-Code remote setting is available for ID Code only. It will not change function settings.  Within the operating distance, all same model systems on the same frequency will be paired with the transmitter's ID Code.

  • Page 20: Receiver Voltage Selection (500 Series)

    7.0 RECEIVER VOLTAGE SELECTION (500 SERIES) Receiver Voltage Selection There types power voltages (DC & available for the 500 Series: 1. DC Type: Input Voltage: 12 ~ 24 VDC Relay Contact: 1OA-36 2. AC Type: Three different AC transformers: 48/110/220V, 48/220/380V, 3.

  • Page 21: Board Layouts

    8.0 BOARD LAYOUTS 8.1 Transmitter PC Board Layout (200 & 400 Series) * Please do not install a VHF crystal into a UHF PC board or vice versa. VHF: 310.0325 ~ 331.1650 MHz UHF: 425.5925 ~ 446.7250 MHz Remote Control Systems PAGE: 21 200, 400, and 500 Series Remotes-0214...

  • Page 22: Receiver Pc Board Layouts (200 & 400 Series)

    8.2 Receiver PC Board Layouts (200 & 400 Series) Remark: The Polarity direction of DC Input is not required when plugging in the power line connector. Remote Control Systems PAGE: 22 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 23 The GND (ground) of the receiver must be connected with metal part of the equipment or electrical shock may occur. Remote Control Systems PAGE: 23 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...
  • Page 24 Remote Control Systems PAGE: 24 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 25: Independent Com Line

    8.3 Independent COM Line The 200 & 400 Series offer independent COM lines as: 200 Series 2 independent COM lines Up/Down, 400 Series 3 independent COM lines Up/Down, East/West, R0 400 Series 4 independent COM lines Up/Down, East/West, North/South, Please refer to the above figures of receiver relay boards and if an independent COM line required then cut the wire labeled with white...

  • Page 26: Frequency Change (200, 400, & 500 Series)

    9.0 FREQUENCY CHANGE (200, 400, & 500 SERIES) The frequency the 200, 400 & Series changed by replacing the corresponding crystal in both the Transmitter Receiver. Please refer to the procedure below in regard to replacing the crystal. Note: To replace a new crystal, please note there two kinds...
  • Page 27 4. Insert the new crystal vertically into the PC board. 5. Press the new crystal down into the socket. Receiver frequency. Attention: The Transmitter frequency will be different from Frequency for TX is 311 MHz Frequency for RX is 321.7 MHz Remote Control Systems PAGE: 27 200, 400, and 500 Series...

  • Page 28: Vhf Band Conversion Table

    9.2 VHF Band Conversion Table Ch No. Freq (MHz) Ch No. Freq (MHz) Ch No. Freq (MHz) 310.0325 317.5225 325.0125 310.3000 317.7900 325.2800 310.5675 318.0575 325.5475 310.8350 318.3250 325.8150 311.1025 318.5925 326.0825 311.3700 318.8600 326.3500 311.6375 319.1275 326.6175 311.9050 319.3950 326.8850 312.1725 319.6625...

  • Page 29: Uhf Band Conversion Table

    9.3 UHF Band Conversion Table Ch No. Freq (MHz) Ch No. Freq (MHz) Ch No. Freq (MHz) 425.5925 433.0825 440.5725 425.8600 433.3500 440.8400 426.1275 433.6175 441.1075 426.3950 433.8850 441.3750 426.6625 434.1525 441.6425 426.9300 434.4200 441.9100 427.1975 434.6875 442.1775 427.4650 434.9550 442.4450 427.7325 435.2250...

  • Page 30: Changing Ro/Start N.o. (Normally Open) Into N.c. (Normally Closed)

    9.4 Changing RO/START N.O. (normally open) INTO N.C. (normally closed) The Ro/START key of the new 200 & series provides NO and NC contact. The NO is the default setting. output is necessary, please remove the #8 wire (RO/Start, color pink) from the connector insert it into #10 Pin.

  • Page 31: Troubleshooting

    10.0 TROUBLESHOOTING Item Problem Cause Action Required A) One of the push- buttons is A) Replace the pushbutton. Red LED flashing quickly (every jammed. B) Power on again 0.2 sec.) when any motion B) The system is not properly according to the pushbutton is pressed.

  • Page 32: Wiring Diagrams

    11.0 WIRING DIAGRAMS Remark: Note: The polarity direction for the power of 1. The RO/START can be N.C. or N.O. DC12/24V is not required when plugging in 2. The fuse for the power AC48/110/220/380V is 0.25A. the power line connector. The fuse for the power DC 12/24V is 1.5A.
  • Page 33 Wiring Diagram (500 Series: Model 5008) Default wiring diagram shown. Custom programming might alter relay outputs. Wiring Diagram (500 Series: Model 50011) Note: Default wiring diagram shown. Custom programming might alter relay outputs. Remote Control Systems PAGE: 33 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 34: Dimensions & Specifications

    12.0 DIMENSIONS & SPECIFICATIONS 12.1 Dimensions 12.1.1 500 Series: Model 5008 Remote Control Systems PAGE: 34 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 35: 500 Series: Model 50011

    12.1.2 500 Series: Model 50011 Remote Control Systems PAGE: 35 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 36: 200 Series Receiver

    12.1.3 200 Series Receiver & Transmitter Remote Control Systems PAGE: 36 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 37: 400 Series Receiver

    12.1.4 400 Series Receiver & Transmitter Remote Control Systems PAGE: 37 200, 400, and 500 Series Remotes-0214 2721 NE 4th Ave Pompano FL 33064 | (954) 367-6116 Visit WWW.ACIHOIST.COM for the most current information...

  • Page 38: Specifications

    Conveyor, Boat Lifting Equipment, Greenhouse Spreader, etc. The major application will be the vehicle market, especially for tow trucks. 2002: 2 single-step pushbuttons (Start, Stop, Down) 200 Series Transmitter 200 Series Receiver 2004: 4 single-step pushbuttons (Start, Stop, Down, East,...

  • Page 39: 400 Series

    12.2.2 400 Series 400 Series has unique and outstanding features and is fully programmable. Best use: Monorail, Electric Chain Hoist, Bridge Crane and Jib Crane. 2-motion, 2-speed Model 4004 and 3-motion 1-speed Model 4008 have positive detent positions, e-stop switch, and removable key.

  • Page 40: 500 Series

    12.2.3 500 Series 500 Series has unique and outstanding features and is fully programmable. Best use: Overhead Crane and most Heavy Loading Equipment. 500 Series Model 5008 is a 2-speed transmitter with eight buttons control of 3-4 motions. FCC 310-320 Mhz AC models only.

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