Related Manuals for AFS 8000
Summarization of Contents
General Information
Importance of the Instruction Manual
Manual is crucial for proper use and safety.
Target Audience for the Instruction Manual
For qualified personnel involved in planning, installing, operating, or repairing.
Disclaimer
Manufacturer not liable for damages from incorrect use or unauthorized repairs.
Appropriate Use
Exclusively for separating coolant lubricant mist in metalworking shops.
Product Safety
Device is reliable; use in sound condition and according to instructions.
Safety Instructions
Danger Due to Unloading and/or Transportation
Risk of severe personal injury due to falling loads or tipping.
Danger from Doors and Inspection Doors
Risk of hand crushing from doors and inspection doors.
Danger Due to Electrical Power
Risk of fatal electric shock from contact with live components.
Danger Due to Ventilators
Risk of fatal or severe injury from the ventilator rotor.
Danger from Flaps, Cutoff Devices, or Shutters
Risk of finger or hand injuries from moving flaps or shutters.
Transportation and Loading
Transport Damage and Missing Parts
Check delivery for damage and missing parts immediately upon receipt.
Design and Function
Operating Principle
Separates aerosols and particles from coolant lubricant mist in the air.
Design
Shows exemplary design and component description with numbered parts.
Installation and Startup
Device Assembly
Device must be set up horizontally on a rigid, vibration-isolated base with minimum distances.
Pipe or Hose Connections
Guidelines for connecting suction pipes or hoses, including kink-free and slope requirements.
Siphon Connections
Details on installing and filling siphon connections for coolant lubricant drainage.
Electrical Connections
Safety instructions for electrical connections, including VDE regulations.
Protective Conductor System
Devices must be grounded according to EN60204-1 for safe operation.
Startup Operations
Pre-startup checks including electrical, mechanical, filter elements, and motor direction.
Operation
AFS Air Purification Devices Without Frequency Converters
Instructions for turning the device on and off.
AFS Air Purification Devices With Frequency Converter (Optional)
Operation controlled via frequency converter, menu-guided.
Follow-up Time
Device should run for 10-15 minutes after process end.
Motor Protection: Acknowledge Faults
Information on motor protection and fault acknowledgement for EC motors.
Maintenance
Maintenance Work and Cycles for Oil and Emulsion Mist Separation
All maintenance must be done after turning off the device by trained personnel.
Metal Mesh Preliminary Separator
Cleaning interval and directions for the metal mesh separator.
Preliminary Filter Fleece
Replacement criteria and interval for preliminary filter fleece.
Longlife Separator
Self-cleaning separator, clean only when visibly clogged.
Post Filter H13
H13 post filter needs replacement when clogged, cannot be cleaned.
Metal Mesh Follow-up Separator
Alternative to H13, can be cleaned like preliminary separator.
Ventilator
Ventilator motor is maintenance-free; risk of overheating if filters are not maintained.
Siphon
Siphons and drain pipes must be inspected and cleaned regularly.
Overview of Maintenance Intervals
Table summarizing inspection and cleaning intervals for filter elements.
Volumetric Flow Rate Monitoring (Optional)
Details on optional differential pressure indicators (MPR) for flow rate monitoring.
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