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Summary of Contents for AFS 600
- Page 1 AFS Airfilter Systeme GmbH Original Instruction Manual for AFS Air Purification Devices for Removing Oil and Emulsion Mist...
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Page 2: Table Of Contents
This instruction manual applies to the following AFS air purification devices: AFS 600, AFS 1100, AFS 1600, AFS 3000, AFS 4000, AFS 6000, AFS 8000, AFS 12000, AFS 16000. Each classification corresponds to the AFS device's exhaust air output in m Inhalt General Information .......................... -
Page 3: General Information
Moreover, as a special construction, AFS also manufactures air purification devices for cleaning air contaminated with solvents in areas that are not at risk of explosion as well as for exhaust air that accrues in dry processing. -
Page 4: Importance Of The Instruction Manual
Therefore, no claims may be derived from the information, illustrations or drawings, or descriptions. Errors are excepted. AFS will not be liable for damages due to incorrect use or inappropriate use or that are incurred as a consequence of unauthorized repairs or alterations. -
Page 5: Product Safety
Produced By: U. Burkhardt Neither transfer or reproduction of these documents nor application or disclosure Version: 1.05 of their content are permitted without the explicit approval of AFS. Page 4 of 26 Valid from: 01/11/2016 Violations will require compensation for damages. -
Page 6: Safety Instructions
Fatal or severe injury from ventilator rotor: · Keep persons and objects away from the ventilator rotor. · For all work on the AFS device, switch off power to the system and wait for the ventilator to stop running. Produced By: U. -
Page 7: Danger From Flaps, Cutoff Devices, Or Shutters
Dan g er fro m F l ap s, Cu to ff Devi ces, o r Sh utters Flaps, cutoff devices, or shutters may be built into the pipes or ducts leading to or from the AFS air purification device. -
Page 8: Design And Function Of The Afs Air Purification Device
Desi g n an d fun cti o n o f th e AF S ai r p u ri fi cati o n d evi ce The operating principles and basic structure of all AFS air purification devices are the same; they differ only in scale, ventilation system performance, airflow direction, number of filters used per cross-sectional area (regardless of device type), color and layout of attachments. - Page 9 R e m o v i n g O i l a n d E m u l s i o n M i s t Figure 2: Exemplary description of material flows as well as separator and filter stages using the AFS 1600 as an...
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Page 10: Installation And Startup
5. 3 Si p h on Con n ecti o n s Two ½“ outlets (three outlets for AFS 12000 and AFS 16000) are located on the bottom of the device for draining the coolant lubricant. A siphon connection must be installed at each opening and filled with coolant lubricant. - Page 11 Produced By: U. Burkhardt Neither transfer or reproduction of these documents nor application or disclosure Version: 1.05 of their content are permitted without the explicit approval of AFS. Page 10 of 26 Valid from: 01/11/2016 Violations will require compensation for damages.
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Page 12: Electrical Connections
Produced By: U. Burkhardt Neither transfer or reproduction of these documents nor application or disclosure Version: 1.05 of their content are permitted without the explicit approval of AFS. Page 11 of 26 Valid from: 01/11/2016 Violations will require compensation for damages. -
Page 13: Motor Protection
The AFS device and the frequency converter must not be serviced unless the frequency converter and the AFS device have been shut off using the repair switch. While work is ongoing, the repair switch must be secured with an individualized, lockable closure against unauthorized or accidental restarting. -
Page 14: Protective Conductor System
5. 6 Startu p O p erati o n s Before the device is turned on, all electrical wires, pipes, ducts, and the AFS device must be examined for proper installation and mechanical damage and leaks. Before the device is turned on, all electrical wires, pipes, ducts, and the AFS device must be examined for proper installation and for mechanical damage and leaks. -
Page 15: Operation
6.2.1 Turning the System On: We recommend installing a main switch using it to turn the AFS air purification device on and off. The operating modes and the suction output are to be adjusted accordingly with the frequency converter. Figure 9: Example of a frequency converter FControl FXDM...AM and main switch 6.2.2... -
Page 16: Follow-Up Time
70% of the maximum frequency. 6. 3 F o l lo w -up ti me The AFS air purification device should continue to run for approximately 10-15 minutes once the process has ended. 6. 4 Mo to r p ro tecti o n : Ackn o w l ed g e fau l ts Various motor concepts are built in depending on the device type. -
Page 17: Maintenance
R e m o v i n g O i l a n d E m u l s i o n M i s t Mai n ten an ce Failure to maintain the device as specified in the AFS operating instructions will void the warranty or guarantee! 7. -
Page 18: Metal Mesh Preliminary Separator
Produced By: U. Burkhardt Neither transfer or reproduction of these documents nor application or disclosure Version: 1.05 of their content are permitted without the explicit approval of AFS. Page 17 of 26 Valid from: 01/11/2016 Violations will require compensation for damages. -
Page 19: Longlife Separator (Pos. )
Produced By: U. Burkhardt Neither transfer or reproduction of these documents nor application or disclosure Version: 1.05 of their content are permitted without the explicit approval of AFS. Page 18 of 26 Valid from: 01/11/2016 Violations will require compensation for damages. -
Page 20: Post Filter H13 (Pos. )
(see Chapter 7.1.5). The metal mesh follow-up separator is not recommended for processing installations which produce smoke and vapor. The H13 post filter will become clogged in the course of its operation, diminishing the AFS air purification device's suction output. -
Page 21: Metal Mesh Follow-Up Separator (Pos
In the event of a malfunction, please contact AFS. The ventilator wheel in any AFS air purification device must not be disassembled under any circumstances. -
Page 22: Siphon
The filter elements must be inspected every week or inspected immediately if the device’s air extraction performance diminishes. The AFS device must be serviced when all or some of the filter elements are clogged and dirty as detailed in the following. - Page 23 Produced By: U. Burkhardt Neither transfer or reproduction of these documents nor application or disclosure Version: 1.05 of their content are permitted without the explicit approval of AFS. Page 22 of 26 Valid from: 01/11/2016 Violations will require compensation for damages.
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Page 24: Volumetric Flow Rate Monitoring (Optional)
Longlife separator does not get dirty in normal operation. Consequently, the loss of pressure via the Longlife separator remains constant in all the AFS air purification device's areas of operation. The flow speed and therefore the volumetric flow rate within the device are directly indicated by the differential pressure determined by the differential pressure measurements before and after the Longlife separator. -
Page 25: Mpr Connections
Figure17: Connection of MPR P1+ and P2- 7.3.3 MPR Error Diagnostics If the MPR still indicates that the volumetric flow rate through the AFS device is below the minimum despite new filters or maintenance work, then the following steps should be carried out: ·... -
Page 26: Eg-Konformitäts-Erklärung
Die Bauart der Maschine: Luftreinigungsgerät für den betrieblichen Umweltschutz. The type of machinery: Air purifying unit for environmental protection in factories. Typenbezeichnung: AFS 600, -1100, -1600, -3000, -4000, -6000, -8000, -12000, -16000 Type number: Fabrikationsnummer: 9300 und folgende Fabrication number: 9300 and following ist entwickelt, konstruiert und gefertigt in Übereinstimmung mit der EG-Richtlinie:... -
Page 27: Of Their Content Are Permitted Without The Explicit Approval Of Afs
R e m o v i n g O i l a n d E m u l s i o n M i s t Wea r p arts Only original AFS parts may be used. Only then can the function of the AFS device be ensured! Produced By: U.
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