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A123 Systems Manuals
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ANR26650M1-B
Assembly manual
A123 Systems ANR26650M1-B Assembly Manual
Battery pack design, validation nanophosphate cells
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Preface
About this Document
Purpose of this Document
How to Use this Guide
Conventions Used in this Guide
Table 1 - A123 Systems Cell Model Numbers
Related Documents and Resources
Chapter 1
Possible Dangers Involved with Handling Cells and Battery Packs
Thermal Events
Short Circuits
Arc Flashes
High Voltage
Chapter 2
Transportation, Storage and Disposal
Transporting Batteries
Table 2 - Steps Required to Transport a Lithium Ion Battery
Table 3 - Nominal Energy and ELC of A123 Cells
Table 4 - US Transportation Classification of Cells
Table 5 - US Transportation Classification of Batteries
Table 6 - International Transportation Classification of Cells
Table 7 - International Transportation Classification of Batteries
Table 8 - International Air Transport Association (IATA) Packaging and Quantity Restrictions (PI-965)
Table 9 - International Air Transport Association (IATA) Packaging and Quantity Restrictions (PI-966 & PI-967)
Storing Batteries
Battery Disposal
Chapter 3
Nanophosphate ® Technology and Cell Characteristics
Nanophosphate Technology
Power
Figure 1 - AMP20 Cells Discharge Curves
Figure 2 - AMP20 Cells Discharge Curves at Various Temperatures
Safety
Life
Figure 3 - AMP20 Cells Cycle Life (1C Charge / 1C Discharge Rates)
Figure 4 - AMP20 Cells Capacity Loss Due to Calendar Aging
Chapter 4
Battery Pack Design
Design Overview
Configuration of Cells in a Battery Pack
Figure 5 - Example of AMP20 Cells Connected in Series
Figure 6 - Example of AMP20 Cells Connected in Parallel
Battery Pack Structural Design
Figure 7 - Effect of AMP20 Cell Life with Respect to Surface Pressure
Figure 8 - AMP20 Cell Thickness Variation Wrt SOC for Three Representative AMP20 Cells
Figure 9 - Graph of the Pressure Vs. Deflection of an Example Compliant Pad for AMP20 Cells
Figure 10 - Pressure on AMP20 Cell Face Without Compliant Pad (Left) and with Compliant Pad (Right)
Figure 11 - Pressure Map Across the Surfaces of each Cell in a Representative Stack of Cells
Figure 12 - AMP20 Cell Corner that will Vent under Extreme Internal Pressure
Figure 13 - ANR26650 End-To-End Cell Spacing
Figure 14 - APR18650 Cell Vents
Figure 15 - Diagram of Optional AMP20 Cell Cooling Concept
Cell Protection
Figure 16 - Individual Cell Fusing Strategy
Figure 17 - Example AMP20 Cell Fuse Pattern in Cell Terminals
Figure 18 - Example of a Necked-Down Connection to the Cell Which Can Act as a Fuse
Figure 19 - Example of Total System Fusing Strategy
Figure 20 - Battery Pack with Representative Short Circuit Faults
Battery Pack Control (Monitoring and Management)
Table 10 - Example of Histogram Data of Temperature Ranges and Durations
Figure 21 - AMP20 Cell Voltage Vs. SOC at 23 °C
Figure 22 - AMP20 Cell Vsoc Sensitivity to OCV Error
Figure 23 - AMP20 Cell Temperature Effects on OCV with Respect to (Wrt) SOC
Figure 24 - AMP20 Cell 60S, 20A DCR Measurements Wrt SOC at Various Temperatures
Battery Pack Use
Figure 25 - Battery Voltage and Current During Recharge
Table 11 - Charge Current and Voltage Calculation Examples
Figure 26 - AMP20 Cell* Capacity Degradation Vs. Time for Various Recharge Rates
Chapter 5
Summary of Battery Pack Validation
Performance Testing
Table 12 - Performance Tests
Abuse Testing
Table 13 - Abuse Tests
Compliance Testing
Table 14 - Useful Battery Pack Standards and Their Relevant Applications
Chapter 6
Battery Pack Assembly
Incoming Cell Inspection
Material Handling and Storage
Cell Welding
Figure 27 - Bus Bar Concept Diagram and Resulting Welded Cross Sections
Figure 28 - Two Types of Bus Bars Ultrasonically Bonded in the Center to each Other
Figure 29 - Schematic of Cylindrical Cell Welding Process
Cell Specifications
Appendix A
Amp20M1Hd-A
Table 15 - AMP20M1HD-A Cell Specifications
Table 16 - AMP20M1HD-A Max Continuous Charge Currents Wrt Temperature and SOC
Table 17 - AMP20M1HD-A Max 10S Pulse Charge Currents Wrt Temperature and SOC
Table 18 - AMP20M1HD-A Max Continuous Discharge Currents Wrt Temperature and SOC
Table 19 - AMP20M1HD-A Max 10S Pulse Discharge Currents Wrt Temperature and SOC
Figure 30 - AMP20M1HD-A Cell Dimensions
Figure 31 - Notes for AMP20M1HD-A Cell Dimensions Drawing
Anr26650M1-B
Table 20 - ANR26650M1-B Cell Specifications
Table 21 - ANR26650M1-B Max Continuous Charge Currents Wrt Temperature and SOC
Table 23 - ANR26650M1-B Max Continuous Discharge Currents Wrt Temperature and SOC
Table 24 - ANR26650M1-B Max 10S Pulse Discharge Currents Wrt Temperature and SOC
Table 22 - ANR26650M1-B Max 10S Pulse Charge Currents Wrt Temperature and SOC
Figure 32 - ANR26650M1-B Cell Diagram and Dimensions
Apr18650M1-A
Table 25 - APR18650M1-A Cell Specifications
Table 26 - APR18650M1-A Max Continuous Charge Currents Wrt Temperature and SOC
Table 27 - APR18650M1-A Max 10S Pulse Charge Currents Wrt Temperature and SOC
Table 28 - APR18650M1-A Max Continuous Discharge Currents Wrt Temperature and SOC
Table 29 - APR18650M1-A Max 10S Pulse Discharge Currents Wrt Temperature and SOC
Figure 33 - APR18650M1-A Cell Diagram and Dimensions
Ahr32113M1Ultra-B
Table 30 - Ahr32113M1Ultra-B Cell Specifications
Table 31 - Ahr32113M1Ultra-B Max Continuous Charge Currents Wrt Temperature and SOC
Table 32 - Ahr32113M1Ultra-B Max 10S Pulse Charge Currents Wrt Temperature and SOC
Table 33 - Ahr32113M1Ultra-B Max Continuous Discharge Currents Wrt Temperature and SOC
Table 34 - Ahr32113M1Ultra-B Max 10S Pulse Discharge Currents Wrt Temperature and SOC
Figure 34 - Ahr32113M1Ultra-B Cell Diagram and Dimensions
Acronyms and Terminology
Table 35 - Acronyms and Terminology Descriptions
Appendix B
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Table 1 - A123 Systems Cell Model Numbers
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Figure 1 - Amp20 Cells Discharge Curves
Download this manual
Battery Pack Design, Validation, and
Assembly Guide using A123 Systems
Nanophosphate
Including:
APR18650M1-A
ANR26650M1-B
AHR32113M1Ultra-B
AMP20M1HD-A
Date: March 6, 2014
Cells
®
USER DOCUMENTATION
Document #: 493005-002
Rev 02
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Battery Pack A123 Systems APR18650M1-A Assembly Manual
Battery pack design, validation nanophosphate cells (97 pages)
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