Page 1 BUILT WITH QUALITY AND DESIGN FIRST BRUSH CHIPPER ATTENTION: Depending on what replacement MODELS 90/150/200 parts you are ordering, we will need the following information: OPERATING & PARTS MANUAL CHIPPER COMPONENTS Serial Number Model Number of Chipper Model No: _________________...
Page 2: Table Of Contents
MODELS 90/150/200 TABLE OF CONTENTS TABLE OF CONTENTS PAGES INTRODUCTION & WARRANTY ............SERIAL NUMBER LOCATION ............SAFETY PROCEDURES ..............EQUIPMENT SPECIFICATIONS ............DECALS .................... AUTOFEED OPTIONS ..............23 CONTROLS..................TRANSPORTATION PROCEDURES ..........MAINTENANCE ................HYDRAULIC SECTION ............CHIPPER SECTION ..............
Page 3: Introduction & Warranty
INTRODUCTION & WARRANTY INTRODUCTION The purpose of this manual is to provide the user with specifications and procedures for the operation, maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored. In order to highlight this consideration, the material which addresses safety is proceeded by the following signal words: Degree of Potential Signal Word...
Page 4 BANDIT INDUSTRIES, INC. EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor costs incurred for installing “bolt-on” or “slip-on” items, such as hydraulic pumps and motors, control valves, flow dividers, belts, sheaves, etc. The manufacturer will provide replacement parts to the customer for defective parts during the warranty period.
Page 5 INTRODUCTION & WARRANTY BANDIT INDUSTRIES INC. LIMITED WARRANTY (989) 561-2270 Bandit Industries Inc., also referred to as “Manufacturer” warrants this new product to be free of defects in workmanship and material for a period of 1 year or 2000 operating hours, which ever comes first.
Page 6 All other components are warranted by their respective manufacturers (i.e. engines, axles, hydraulic pumps and motors, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited to 90 days from the first day of initial service. NOTICE Clutch maintenance and adjustments and engine maintenance (air filter maintenance, oil changes, oil filter maintenance, etc.) are important to your machine.
Page 7: Serial Number Location
MODELS 90/150/200 SERIAL NUMBER LOCATIONS TYPICAL CHIPPER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS 1. Beltshield NOTICE The engine information is located on the engine block. The clutch information . Hinged chipper hood under handle . Top of throat is located on the clutch plate (if .
Page 8: Safety Procedures
MODELS 90/150/200 SAFETY PROCEDURES SAFETY PROCEDURES DANGER The words Danger, Warning, Caution, and DANGER Notice are used on the safety decals and throughout Before starting the machine, take a minute to check this manual, to make you aware of the safety procedures.
Page 9 MODELS 90/150/200 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER NEVER sit, stand, lay, climb or ride anywhere Never reach into the infeed hopper area of the machine, there is never any reason to. The on this machine while it is running, operating, or in feedwheel(s) are designed to pull trees and brush of transit.
Page 10 MODELS 90/150/200 SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Avoid moving parts. Keep hands, feet, and clothing Keep the machine in good condition. Be sure the away from power driven parts. Keep all guards and machine is in good operating condition and that all safety devices, including guards and shields are shields in place and properly secured.
Page 11 MODELS 90/150/200 SAFETY PROCEDURES SAFETY PROCEDURES WARNING WARNING The machine was built with a chipper hood engine DO NOT operate this machine unless all hydraulic control devises operate properly. They must function, disable plug which disables the engine if it is not installed properly with the hood pin holding the chipper shift and position smoothly and accurately at all times.
Page 12 MODELS 90/150/200 SAFETY PROCEDURES SAFETY PROCEDURES DANGER NOTICE Tongue jacks or optional rear stabilizers, whether Before using the top feedwheel jack, if equipped, hydraulic or manually operated are designed to stabilize remove the yoke springs. Install the disc/drum lock the machine. The tongue jack or rear stabilizers are pin in the mount tube before using hand jack to raise top feedwheel.
Page 13 MODELS 90/150/200 SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 5° or 6% or a side slope of more than 17°...
Page 14: Equipment Specifications
Height: 8’ (2.4m), Length: 16’ 8” (5m), Width: 6’ (1.7m) Dimension: Model 90 Chip Box: Height: 8’ 8” (2.6m), Length: 21’ 2” (6.5m), Width: 6’ 6”(2m)(Not Shown) Model 150: Height: 8’ 4” (2.5m), Length: 16’ 8” (5m), Width: 5’ 9” (1.8m) Model 200: Height: 8’...
Page 15 TRAILERIZED -POINT Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Approx. Model 90 PTO 3-POINT: 2300 to 2800 lbs. (1043 to 1270 kg) Weight: Model 90 PTO TRAILERIZED: 2500 to 3200 lbs. (1133 to 1451 kg) Model 150 &...
Page 16: Decals
MODELS 90/150/200 DECALS DECALS Bandit Copyright 5/11 PAGE 15...
Page 17 MODELS 90/150/200 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,47 2,17 2,23 8,10,34 13,45 49,50 33,48 14,23 7,11 2,17 27,28,29,30, 37,40,43 12,18,20, 2,23 21,46 5,35,36 41,42,44 4,6,19,23, 25,26,52 Bandit Copyright 5/11 PAGE 16...
Page 18 MODELS 90/150/200 DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD-01 Avoid Injury Or Death... SPD-02 Moving Parts... SPD-03 Lockout All Energy Sources...
Page 19 MODELS 90/150/200 DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,47 2,17 2,23 8,10,34 13,45 49,50 33,48 14,23 7,11 2,17 27,28,29,30, 37,40,43 12,18,20, 2,23 21,46 5,35,36 41,42,44 4,6,19,23, 25,26,52 Bandit Copyright 5/11 PAGE 18...
Page 20 SPW-10 Hydraulic Winch... 900-8900-30 Basic Safety Decal Kit (Options may require additional decals) 900-8900-13 Bandit Model 90 Logo Decal Kit 900-8900-15 Bandit Model 150 Logo Decal Kit 900-8900-16 Bandit Model 200 Logo Decal Kit Additional Decals for Machine Equipped With A Chip Box - Consult dealer or manufacturer for general locations.
Page 21 MODELS 90/150/200 DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: 1) You should use soap and water to keep your decals clean.
Page 22 MODELS 90/150/200 DECALS Bandit Copyright 5/11 PAGE 1...
Page 23 MODELS 90/150/200 DECALS Bandit Copyright 5/11 PAGE ...
Page 24: Autofeed Options
MODELS 90/150/200 AUTOFEED OPTIONS AUTOFEED OPTIONS AUTOFEED SYSTEM Consult the original manufacturer’s manual for your chippers Autofeed operating and maintenance procedures When processing material through the chipper, the feed system will automatically stop when the engine drops below a preset RPM point. The engine is constantly being monitored by an adjustable electronic speed switch.
Page 25 MODELS 90/150/200 AUTOFEED OPTIONS AUTOFEED TERMINOLOGY Pulses per revolution. On magnetic pick-up machines, this setting will be the number of teeth on the gear or sprocket it is reading. On alternator pick-up machines, the setting will need to be obtained from your local dealer or Bandit Industries.
Page 26 MODELS 90/150/200 AUTOFEED OPTIONS TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE SOLUTION -Check continuity of Red wire to a clean power source. No Display -Gauge not getting power. -Check 7.5 amp fuse. -Check connection at engine disable plug at hood pin.
Page 27 2400 John Deere 4045 - 125, 140 Hp 2250 2050 2800 Kubota V2203M - 48.1 Hp 2650 2400 9 or 1 2600 Kubota V3600T - 66.8,84.5,90 Hp 2450 2200 1.5 2600 Kubota V3800DIT - 99.2 Hp 2450 2200 1.5 2800 GM 3.0L - 89 Hp...
Page 28: Controls
MODELS 90/150/200 CONTROLS CONTROLS CORRECT OPERATION OF FEED CONTROL HANDLE PUSH TO FEEDING REVERSE FEEDING FOR ALL CHIPPERS DESIGNED TO BE “HAND FED”. IF YOU ARE IN THE AREA OF INFEED HOPPER, ALWAYS BE PREPARED TO OPERATE AND WITHIN EASY REACH OF THE FEED CONTROL HANDLE.
Page 29 MODELS 90/150/200 CONTROLS CONTROLS Models 90/150/200+ Basic Location of Controls and Adjustments LOCATION SHOWN NOT SHOWN 1. Foot Pad Jack Knives & Hardware . Clutch Handle Wooden Push Paddle 3. Chipper Belts / Pump Belts Hydraulic Tongue Jack “Optional . Lug Nuts 5.
Page 30 MODELS 90/150/200 CONTROLS CONTROLS Model 90 Chip Box Basic Location of Controls and Adjustments LOCATION SHOWN NOT SHOWN 1. Lug Nuts Knives & Hardware 2. Chip Box Lift Valve Wooden Push Paddle 3. Autofeed Controls “Optional” Yoke Lift Cylinder 4. Engine Controls, Adjusters 5.
Page 31 MODELS 90/150/200 CONTROLS CONTROL OPERATING PROCEDURES Feedwheel Control Bar: The feedwheel control bar operates the feedwheel(s). To make the feedwheel(s) operate so they are pulling material into the machine, pull the control handle towards the operator away from the chipper. To make the feedwheel(s) operate so they are pushing material out of the machine, away from the chipper disc/drum, the control handle should be pushed away from the operator, away from you and towards the machine.
Page 32 MODELS 90/150/200 CONTROLS WINCH OPERATING PROCEDURES Figure 1 Clutch Lock Pin Clutch (Safety Pin) Handle Figure Winch Control Valve Cable Feed Bottom Of Selector Drum Valve WARNING HYDRAULIC WINCH OPERATION PER WINCH MANUFACTURER! Install the cable to pull and feed from the bottom of the winch drum (See figure 2). Remove excess bolt length on cable bolts after cable is secured to the spool.
Page 33 MODELS 90/150/200 CONTROLS CHIPPER HOOD ENGINE DISABLE PLUG OPERATION This chipper hood engine disable plug is installed Chipper Hood Engine for safety purposes. It is designed to shut down the Disable Plug engine if the hood pin is not properly in place holding the chipper hood in the closed position.
Page 34 MODELS 90/150/200 CONTROLS SPRING LOCK FOR HOOD PIN OPERATION The patented spring lock for hood pin, is installed for safety purposes. It is designed to help keep the hood pin from being removed if the chipper disc is turning. NEVER ATTEMPT TO PUSH THE SPRING LOCK FOR HOOD PIN DOWN OR REMOVE THE HOOD PIN, UNTIL AFTER THE ENGINE AND CHIPPER DISC HAVE BOTH COME TO A COMPLETE STOP.
Page 35 MODELS 90/150/200 CONTROLS CONSULT THE ENGINE MANUFACTURER’S MANUAL FOR SPECIFIC CONTROLS, OPERATION, & MAINTENANCE FOR TYPICAL ENGINES Ignition Switch: Turn the ignition switch key clockwise one stop (on position) to turn the electrical system on. The key should remain in the on position while the engine is running.
Page 36: Transportation Procedures
MODELS 90/150/200 TRANSPORTATION PROCEDURES Transportation Procedures WARNING BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED. Idle engine, disengage clutch. Make sure the feedwheel is in the lowered position. Place all hydraulic controls in the “off” position. Turn off engine, wait for the chipper disc/drum to come to a complete stop and you must have the ignition key in your possession.
Page 37 MODELS 90/150/200 TRANSPORTATION PROCEDURES Loading & Unloading Self-Propelled Machines WARNING BEFORE ATTEMPTING TO USE A TRAILER FOR TRANSPORT, MAKE SURE THE TRAILER TOWING VEHICLE IS APPROPRIATE FOR THE TASK. The trailer has a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
Page 38: Maintenance
MODELS 90/150/200 MAINTENANCE SECTION MAINTENANCE SECTION The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program you should have years of trouble free operation. DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 39 MODELS 90/150/200 MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 7) Check chipper disc assembly: 13) Grease PTO jack shaft bearings (if equipped): Check for elongated bolt holes, secure welds, torqued Purge PTO jack shaft bearings with EP-2 Lithium type bolts, excessive wear and impact cracks.
Page 40 MODELS 90/150/200 MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 22) Check oil cooler (if equipped): 28) Check the infeed hopper and around machine: Thoroughly clean cooler fins at least once a day and Check in the infeed hopper for any foreign objects and twice in excessive conditions.
Page 41 MODELS 90/150/200 MAINTENANCE SECTION MONTHLY MAINTENANCE 1) Check towing hitch: 8) Check wheel bearings: Check for excessive damage or wear. Replace if Check and grease or oil wheel bearings per axle needed. Keep pintle ring greased to reduce wear. manufacturer’s instructions.
Page 42 AGAIN AFTER 20-25 MILES (32-40 km) AND REGULARLY CHECK AT LEAST WEEKLY. 5 & 6 Lug Hubs (1/2” - 20 Studs) ........90 - 120 ft.-lbs. Torque (122 - 163 Nm) 8 Lug Hubs (1/2” - 20 Studs) .........90 - 120 ft.-lbs. Torque (122 - 163 Nm) 8 Lug Hubs (9/16”...
Page 43 MODELS 90/150/200 MAINTENANCE SECTION DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: O.K. Repaired Check the safety decals and engine gauges, replace if damaged. Check, maintain, and service all safety equipment for proper operation: “Last Chance Stop”...
Page 44 MODELS 90/150/200 MAINTENANCE SECTION WEEKLY CHECK LIST O.K. Repaired Check anvil clearance, tightness, and wear. Check alternator and fan belts on engine, adjust or replace. Check spring tension on easy climb system. Check and retighten wheel lug nuts. Check and retighten fuel tank and hydraulic tank mount bolts.
Page 45 MODELS 90/150/200 MAINTENANCE SECTION LUBRICATION CHART CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE Disc/Drum Bearings Purge bearings daily - wipe off excess Feedwheel Bearings 1 shot of grease - wipe off excess Hood Hinge 1 to 2 shots of grease - wipe off excess Steel Friction Areas: pivoting, Lubricate (i.e.
Page 46 MODELS 90/150/200 MAINTENANCE SECTION LUBRICATION CHART NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
Page 47 MODELS 90/150/200 MAINTENANCE SECTION LUBRICATION CHART - CHIP BOX CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE Steel Friction Areas: pivoting, Lubricate (i.e. control handle, discharge hinged, sliding, rolling flipper, folding pan, winch rollers, etc) Chip Box Turntable Bearing 1 to 2 shots of grease - wipe off excess NOTICE Use as a reference only, locations may vary depending on options or component manufacturer.
Page 48 MODELS 90/150/200 MAINTENANCE SECTION LUBRICATION CHART - CHIP BOX NOTICE Use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
Page 49: Belt Tension
Push or pull on the belt until the belt has deflected 3/8” (9.5 mm). Record the push or pull force. The force should be 13 to 14 lbs./belt (5.9 to 6.4 kg/belt) for a Model 90 or 9 to 10 lbs./belt (4.1 to 4.5 kg/belt) for a Model 150 or 200.
Page 50 Worn or misaligned belts and sheaves in the power train causes belt slippage, thus power loss. Keep the power with 13 to 14 lbs. of force for a Model 90. train working for you, not against you, by checking for Main Drive belts maximum of 3/8”...
Page 51 MODELS 90/150/200 MAINTENANCE SECTION ANVIL ADJUSTMENT Hex Nut Knife Anvil Anvil Bolts Torque To Anvil Puller Specs Anvil Block Anvil Adjuster Bolts Anvil Handle Anvil Puller Block Anvil Adjuster Anvil To Bolts Knife Gauge Hex Nut DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc to come to a complete stop, install the disc lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 52 MODELS 90/150/200 MAINTENANCE SECTION ANVIL ADJUSTMENT cont. DANGER Do Not under any circumstance attempt to rotate the chipper disc while someone is inside the infeed hopper. They may become seriously injured, Do Not Do This! CHECK THE ANVIL TO KNIFE CLEARANCE This clearance should be checked on a weekly basis or as knives are changed.
Page 53 MODELS 90/150/200 MAINTENANCE SECTION PROPER PROCEDURE FOR INSTALLATION AND REMOVAL OF J.B. COUPLERS AND TAPERED FEEDWHEEL MOTORS A. Proper Equipment Needed: 1. Feedwheel motor with tapered shaft. 8. Self locking nut. 2. 5/16” x 9/32” x 1 1/4” long key (900-3937-23) for “DT” motor.
Page 54 MODELS 90/150/200 MAINTENANCE SECTION SERVICING / CHANGING FEEDWHEEL BEARING (WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR) Your Bandit Chipper maybe equipped with a tapered lock style (Grip Tight) feedwheel bearing on the hydraulic motor side of the feedwheel and a conventional (set screw) style on the opposite side. With the Grip Tight bearing this gives a very positive locking system to the feedwheel shaft.
Page 55 MODELS 90/150/200 MAINTENANCE SECTION EASY CLIMB FEED SYSTEM DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 56 MODELS 90/150/200 MAINTENANCE SECTION MAINTENANCE PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down.
Page 57 MODELS 90/150/200 MAINTENANCE SECTION PAINT CARE To help keep up the appearance of your Bandit Equipment and reduce the possibility of surface rust follow these steps: 1) The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.
Page 58 MODELS 90/150/200 MAINTENANCE SECTION TIRE WEAR DIAGNOSTIC CHART Wear Pattern Cause Action Center Wear Over Inflation Adjust pressure to particular load per tire catalog Edge Wear Under Inflation Adjust pressure to particular load per tire catalog Side Wear Not Hauling Trailer Level...
Page 59: Hydraulic Section
MODELS 90/150/200 HYDRAULIC SECTION HYDRAULIC SECTION WARNING DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
Page 60 MODELS 90/150/200 HYDRAULIC SECTION HYDRAULIC SECTION Alternate hydraulic oils are available, but they do not equal the performance or longevity of the “Hydrex XV” oil. Consult the following information supplied by the oil distributor. C E L C IU S...
Page 61 MODELS 90/150/200 HYDRAULIC SECTION MODEL 90 TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) 90 PTO 90 PTO 90 PTO 90 PTO Equipment Model -Knife -Knife -Knife -Knife -Knife...
Page 62 MODELS 90/150/200 HYDRAULIC SECTION MODEL 150 TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) 150 PTO 150 PTO Equipment Model -Knife -Knife -Knife 540 RPM 1000 RPM Pump GPM (LPM) (.7)
Page 63 MODELS 90/150/200 HYDRAULIC SECTION MODEL 200 TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) 200 PTO 200 PTO 200 HD 200 PTO 200 PTO Equipment Model -Knife -Knife -Knife...
Page 64 MODELS 90/150/200 HYDRAULIC SECTION HYDRAULIC SECTION THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • If the Bandit’s hydraulic system is kept clean and hydraulic system. Each component is capable of the hydraulic pressures are not increased beyond...
Page 65 MODELS 90/150/200 HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death.
Page 66 THE BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE POSSIBLE MAIN RELIEF HYDRAULIC PRESSURE ADJUSTMENT PROCEDURES PROCEDURE 1 FOR MODELS 90/150/200 WITH NO OPTIONS The relief valve is typically located internally in the control valve. Do not adjust this relief valve above 2500 PSI (17 bar).
Page 67 HOSE HOSE WARNING PROCEDURE 1 FOR MODELS 90/150/200 WITH NO OPTIONS cont. CHECKING AND ADJUSTING RELIEF VALVE PRESSURE Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil.
Page 68 HOSE HOSE WARNING PROCEDURE 2 FOR MODELS 90/150/200 WITH OPTIONS (SHOWN WITH LIFT CYLINDER OPTION) Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil.
Page 69 Relief Autofeed Plus Block WARNING PROCEDURE 3 FOR MODELS 90/150/200 WITH OPTIONS (SHOWN WITH AUTOFEED PLUS AND LIFT CYLINDER OPTIONS COMBINED) Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil.
Page 70 FEEDWHEEL CONTROL VALVE WARNING MODELS 90/150/200 PROCEDURE Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil.
Page 71 MODELS 90/150/200 HYDRAULIC SECTION HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession!
Page 72 MODELS 90/150/200 HYDRAULIC SECTION CORRECTING HYDRAULIC PROBLEMS Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession!
Page 73 12) If the pump is good there should be no noticeable decrease in the flow rate coming out of the hose and into the hydraulic tank. 13) If 90% of the main relief pressure can not be obtained and/or the flow rate of the hose is considerably less, then the pump is worn or damaged.
Page 74 (example: 10 gpm (38 Lpm) and low pressure = 8 gpm (30 Lpm) at 90% pressure). 12) If 90% of the main relief pressure can not be obtained and/or the flow rate passing through the meter is considerably less, then the pump is worn or damaged.
Page 75 MODELS 90/150/200 HYDRAULIC SECTION HYDRAULIC MOTOR CHECK OUT HYDRAULIC MOTOR CHECK OUT FOR MACHINES WITH LIVE HYDRAULICS To check out a hydraulic motor the mechanic will need a pressure gauge capable of reading 3000 p.s.i. (207 bar), a Tee fitting to install in the control valve, a plug fitting to install in the control or relief valve and a clean 5 gallon (19L) pail.
Page 76 MODELS 90/150/200 HYDRAULIC SECTION CONTROL VALVE DETENT ASSEMBLY AND O-RING REPLACEMENT Tools Required: - Small amount of clean hydraulic oil - Clean working area, free of debris and shop rags 1/2” Drag Link - 3/16” Tee handle hex driver Drive Socket - 1/2”...
Page 77 MODELS 90/150/200 HYDRAULIC SECTION SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH NO OPTIONS FEEDWHEEL FEEDWHEEL FLOW DIVIDER MOTOR MOTOR CONTROL VALVE PUMP SUCTION FILTER SCREEN TANK Bandit Copyright 5/11 PAGE 76...
Page 78 MODELS 90/150/200 HYDRAULIC SECTION SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH AUTOFEED PLUS, YOKE LIFT CYLINDER, WINCH FEEDWHEEL FLOW FEEDWHEEL DIVIDER MOTOR MOTOR WINCH YOKE LIFT MOTOR CYLINDER AUTOFEED VALVE CONTROL CONTROL VALVE VALVE CONTROL...
Page 79: Chipper Section
2” (50.8 mm) 2” (50.8 mm) Min. Min. 1/2” x 4” (12.7 mm x 101.6 mm) Chipper Knives (Mod. 90)(Mod. 150/200 Pre 6/00) ANVIL REMOVE BRASS BAR AFTER BUILDING UP AREA WITH HARD SURFACE WELD AND 1 1/16” (6 mm) SQUARE WORKING CORNER WITH GRINDER 1 1/16”...
Page 80 MODELS 90/150/200 CHIPPER SECTION KNIFE GRINDING AND FILING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
Page 81 MODELS 90/150/200 CHIPPER SECTION KNIFE CHANGING PROCEDURE Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
Page 82: Lubrication & Coolant
MODELS 90/150/200 LUBRICATION & COOLANT LUBRICATION & COOLANT Engine: Follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual specifications. Engine Coolant: Refer to engine manufacturer’s manual specifications. Clutch: Follow original equipment manufacturer’s requirements for both greasing and adjusting. Frequently, adjust and lubricate per PTO manufacturer’s manual.
Page 83: Electrical Section
MODELS 90/150/200 ELECTRICAL SECTION TYPICAL ELECTRICAL WIRING DIAGRAMS WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE EFFECTIVE ON MACHINES BUILT AFTER 11/01/04 POWER TO 6 Wire Main Cable Color Code BREAK AWAY BREAKAWAY- Red R (Brakes & Breakaway Switch)
Page 84: Replacement Parts Section
MODELS 90/150/200 REPLACEMENT PARTS REPLACEMENT PARTS SECTION Depending on what replacement parts you are ordering the following information will be needed: CHIPPER COMPONENTS ENGINE COMPONENTS CLUTCH COMPONENTS Serial Number Brand Brand Model Number of Chipper Engine Serial Number Serial Number Engine Spec.
Page 85: Infeed Hopper Components
MODELS 90/150/200 INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 8...
Page 86 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODEL 90 MODEL 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 980-0503-17 980-0503-17 Folding Pan For 35” Wide Infeed Hopper 980-0128-90 980-0128-90 Folding Pan For 45” Wide Infeed Hopper 981-1007-31 Folding Pan For 64” Wide Infeed Hopper 2 a.
Page 87 MODELS 90/150/200 INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 86...
Page 88 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODEL 90 MODEL 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 900-4906-32 900-4906-32 1/4”-20NC Lock Nut 30 a. 980-100139 980-100139 Hydraulic Control Arm - 20 1/2” (Start 8/04) 980-0123-94 980-0123-94 Hydraulic Control Arm - 17” (Pre 8/04)
Page 89 MODELS 90/150/200 INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 88...
Page 90 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODEL 90 MODEL 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 57 a. 900-1909-80 900-1909-80 Feedwheel Bearing (Grip-Tight Style) (Start 8/04) 900-1900-66 900-1900-66 Feedwheel Bearing (Pre 8/04) 58 a. 900-4910-73 900-4910-73 5/16”-18NC Hex Nut 900-4906-47 900-4906-47 5/16”...
Page 91 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED YOKE ROLLER NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 90...
Page 92 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED LOCATION PART NUMBER DESCRIPTION 1 a. 980-0503-17 Folding Pan For 35” Wide Infeed Hopper 980-0128-90 Folding Pan For 45” Wide Infeed Hopper 981-1007-31 Folding Pan For 64” Wide Infeed Hopper 2 a.
Page 93 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED YOKE ROLLER NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 9...
Page 94 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED LOCATION PART NUMBER DESCRIPTION 30 a. 980-100139 Hydraulic Control Arm - 20 1/2” (Start 8/04) 980-0123-94 Hydraulic Control Arm - 17” (Pre 8/04) 980-100141 Feedwheel Control Valve Linkage 981-200035 Winch and Valve Mount (Start 9/04 Approx.) 33 a.
Page 95 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED YOKE ROLLER NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 9...
Page 96 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED LOCATION PART NUMBER DESCRIPTION 58 a. 900-3925-04 Yoke Lift Cylinder-Welded 904-0007-14 Pin For Welded Cylinder (Not Shown) 900-4913-23 Rubber Washer - Top Of Cylinder (Not Shown) 980-300574 Top Yoke Strap (Pre 6/05) 60 a.
Page 97 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED YOKE ROLLER NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 96...
Page 98 MODELS 90/150/200 INFEED HOPPER COMPONENTS MODELS 150/200 QUAD FEED LOCATION PART NUMBER DESCRIPTION 82 a. 980-200081 35” Wide Infeed Hopper Assembly 980-200092 45” Wide Infeed Hopper Assembly 980-200101 64” Wide Infeed Hopper Assembly 83 a. 904-0006-91 Dual Yoke Lift Control Bar Kit 980-300063 Dual Yoke Lift Control Bar - 35”...
Page 99: Chipper Components
MODELS 90/150/200 CHIPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 98...
Page 100 955-1015-32 Chipper Disc Lock Pin Pump Mount (If Applicable) See Page 102 See Page 102 Chipper Knife & Hardware Model 90 Part Numbers For Disc Assembly (Includes 13-15 & 28-31) LOCATION PART NUMBER DESCRIPTION 14 a. 986-0501-01 2-Knife Chipper Disc Assembly...
Page 101 MODELS 90/150/200 CHIPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 100...
Page 102 980-300413 Adjustable Beltshield Cover - Auto Clutch 38 a. 980-200034 Beltshield Assembly - Models 150/200 (Start 3/06) Beltshield Assembly - Models 150/200 (Pre 3/06) Beltshield Assembly - Model 90 Engine Sheave Engine Sheave Bushing Chipper Belts 900-1900-34 900-1900-34 Rear Chipper Bearing...
Page 103: Chipper Knife & Hardware
MODELS 90/150/200 CHIPPER KNIFE & HARDWARE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AND ESPECIALLY KNIFE NUT AS SHOWN Part Numbers For Model 90 Knives LOCATION PART NUMBER DESCRIPTION 1 a. 900-9901-10 1/2” x 4” x 5 1/8” Chipper Knife (Start 5/95) 900-9900-04 3/8”...
Page 104: Anvil & Hardware
986-0501-66 980-0507-77 Anvil and Hardware Kit (Includes 1a Through 10, & 12) NOTICE The anvil for a Model 90 is a 2-bolt design, not a 3-bolt design as shown. NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11...
Page 105: Discharge Components
MODELS 90/150/200 DISCHARGE COMPONENTS STANDARD DISCHARGE PRIOR STYLE CLEAN OUT DOOR LOCATION PART NUMBER DESCRIPTION 980-0127-33 Discharge Bottom Swivel Ring 981-1001-63 Discharge Flipper Hinge 3 a. 980-0509-26 12” Discharge Flipper Assembly (Includes 2 & 4) 980-0510-25 12” Enclosed Discharge Flipper Assembly (Includes 2 & 4) 980-0505-90 30”...
Page 106 MODELS 90/150/200 DISCHARGE COMPONENTS HAND CRANK ADJ. HEIGHT DISCHARGE LOCATION PART NUMBER DESCRIPTION 1 a. 980-0510-86 Hand Crank For Adj. Height Discharge - Mounted On The Side 980-0508-51 Hand Crank For Adj. Height Discharge - Mounted Underneath 2 a. 900-4900-74 1/2”-13NC x 2”...
Page 107 MODELS 90/150/200 DISCHARGE COMPONENTS HAND CRANK SWIVEL DISCHARGE NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 106...
Page 108 MODELS 90/150/200 DISCHARGE COMPONENTS HAND CRANK SWIVEL DISCHARGE LOCATION PART NUMBER DESCRIPTION 900-7900-96 Rubber Cap 980-0509-41 T-Handle Assembly 3 a. 900-4905-43 Eye Bolt Adjuster For Hand Crank Swivel Discharge 900-4906-90 1/2” Flat Washer 900-4906-82 1/2”-13NC Hex Nut 4 a. 980-200113...
Page 109 MODELS 90/150/200 DISCHARGE COMPONENTS HYDRAULIC SWIVEL DISCHARGE NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 108...
Page 110 MODELS 90/150/200 DISCHARGE COMPONENTS HYDRAULIC SWIVEL DISCHARGE LOCATION PART NUMBER DESCRIPTION 1 a. 900-3921-57 Discharge Swivel Hydraulic Motor - SAE O-ring 900-3902-14 Discharge Swivel Hydraulic Motor - Pipe Fitting 914-1006-17 Hydraulic Swivel Motor Mount 3 a. 900-4909-55 1/2”-13NC x 2-1/2” Hex Head Bolt 900-4906-86 1/2”...
Page 111 MODELS 90/150/200 DISCHARGE COMPONENTS DISCHARGE WITH HYDRAULIC FLIPPER LOCATION PART NUMBER DESCRIPTION 1 a. 900-4906-53 3/8”-20NC x 2” Hex Head Bolt 900-4906-65 3/8” Flat Washer 900-4906-60 3/8”-20NC Hex Lock Nut 980-0128-78 Hydraulic Flipper Control Valve Mount Plate 3 a. 900-4911-04 Discharge Transport Bolt - 5/8”-11NC x 1-1/2”...
Page 112 MODELS 90/150/200 DISCHARGE COMPONENTS TELESCOPIC DISCHARGE LOCATION PART NUMBER DESCRIPTION 980-0510-03 Telescopic Discharge Assembly 980-0510-26 Telescopic Discharge Straight Section Assembly 980-0120-11 Telescopic Discharge Top Wear Slide 4 a. 900-4911-04 Discharge Transport Bolt - 5/8”-11NC x 1-1/2” Hex Head Bolt 900-4903-25 Discharge Transport Nut - 5/8”-11NC Hex Nut...
Page 113: Hydraulic Components
MODELS 90/150/200 HYDRAULIC COMPONENTS TYPICAL MODELS 90/150/200 HYDRAULIC SCHEMATIC (With No Options) PIPE FITTING JIC / SAE O-RING Examples of straight fittings. NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 11...
Page 114 DESCRIPTION See Pages 130-133 See Pages 130-133 Hydraulic Tank 2 a. 900-3900-07 900-3900-07 Hydraulic Tank Strainer - Model 90 Belt Drive Hydraulics 900-3901-41 900-3901-41 Hydraulic Tank Strainer - Model 90 Live Hydraulics 900-3901-41 900-3901-41 Hydraulic Tank Strainer - Models 150/200 3 a.
Page 115 MODELS 90/150/200 HYDRAULIC COMPONENTS TYPICAL MODELS 90/150/200 HYDRAULIC SCHEMATIC (With Options) INSERT - WITH YOKE LIFT & WITHOUT AUTOFEED To Yoke Lift PIPE FITTING JIC / SAE O-RING From Hydraulic Pump Examples of straight fittings. INSERT - HYDRAULIC FLIPPER From Winch...
Page 116 Chip Box Lift Control Valve (Chip Box Option-Model 90) 900-3906-84 900-3906-84 Quick Disconnects (Chip Box Option-Model 90) 900-3906-77 900-3906-77 Chip Box Lift Cylinder - Tie Rod (Chip Box Option-Model 90) 11 a. 900-3913-41 900-3936-39 Winch Selector Control Valve (Replaces 900-3920-58) 900-3936-40 5/16”...
Page 117 MODELS 90/150/200 HYDRAULIC COMPONENTS TYPICAL MODELS 90/150/200 HYDRAULIC SCHEMATIC (With Options) INSERT - WITH YOKE LIFT & WITHOUT AUTOFEED To Yoke Lift PIPE FITTING JIC / SAE O-RING From Hydraulic Pump Examples of straight fittings. INSERT - HYDRAULIC FLIPPER From Winch...
Page 118 MODELS 90/150/200 HYDRAULIC COMPONENTS TYPICAL MODELS 90/150/200 HYDRAULIC SCHEMATIC (With Options) LOCATION PIPE FITTING SAE O-RING DESCRIPTION 900-3907-31 900-3907-31 Relief Block - Machines With Yoke Lift & Without Autofeed 900-3901-42 900-3920-01 Articulating Tongue Control Valve (Not Shown) 900-3902-27 Articulating Tongue Cylinder (Not Shown)
Page 119 MODELS 90/150/200 HYDRAULIC COMPONENTS RELIEF BLOCK Hydraulic Hose From Pump Hydraulic Hose To Tank Torque Autofeed Cartridge Nut to a Maximum of 4 to 6 ft.-lbs. (5 to 8 Nm) and Install Loc-Tite 241. Over Torque Will Cause Damage and Will Also Void Warranty.
Page 120 MODELS 90/150/200 HYDRAULIC COMPONENTS RELIEF BLOCK LOCATION PIPE FITTING SAE O-RING DESCRIPTION 900-2900-82 Autofeed Block Only 900-3923-43 900-3923-43 Autofeed Cartridge Only 900-3923-44 900-3923-44 12 V Autofeed Solenoid Only 4 a. 900-3908-23 900-3908-23 Main Relief Only (Vickers) 900-3919-96 900-3919-96 Main Relief Only (Danfoss) 5 a.
Page 121 MODELS 90/150/200 HYDRAULIC COMPONENTS HOSE CLAMP HOSE GUARD FLOW DIVIDER NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 120...
Page 122 MODELS 90/150/200 HYDRAULIC COMPONENTS HOSE CLAMP LOCATION PART NUMBER DESCRIPTION Bolt Locking Plate Plastic Clamp 4 a. 900-3914-09 Weld Plate for 1/4” Double Clamp 900-3914-08 Weld Plate for 1/2” Double Clamp 900-3926-47 Weld Plate for 3/4” Double Clamp 5 a.
Page 123 MODELS 90/150/200 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE TYPICAL FEEDWHEEL CONTROL VALVES 4,12 1,12 3,12 NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 1...
Page 124 MODELS 90/150/200 HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 904-0003-29 Handle Only (Long) 900-3905-95 Valve Bracket Only With Screws 904-0003-30 Master Link Only Control Valve 904-0003-31 Pin And Cotter Key For Control Valve 904-0003-32 Bracket, Handle And Chain Link NOTE: INCLUDES #’s 1, 2, 3, 4...
Page 125: Frame & Accessory Components
MODELS 90/150/200 FRAME & ACCESSORY COMPONENTS Optional Sliding Tongue NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 1...
Page 126 MODELS 90/150/200 FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-4911-14 5/8”-11NC x 2” Hex Head Bolt 2 a. 900-5900-13 2 1/2” Heavy Duty Pintle Ring Hitch 900-5905-73 3” Heavy Duty Pintle Ring Hitch 980-0505-33 2 5/16” Ball Coupler Assembly 980-0501-47 2”...
Page 127 MODELS 90/150/200 FRAME & ACCESSORY COMPONENTS Optional Sliding Tongue NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 16...
Page 128 MODELS 90/150/200 FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION 21 a. 900-5904-43 Right Hand Aluminum Fender - 7,000 Lbs. Axle 981-2001-08 Right Hand H.D. Aluminum Fender - 7,000 Lbs. Axle 980-0506-81 Right Hand H.D. Steel Weld-On Fender - 7,000 Lbs. Axle 980-0506-82 Right Hand H.D.
Page 129 MODELS 90/150/200 FRAME & ACCESSORY COMPONENTS Optional Sliding Tongue NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 18...
Page 130 42 a. 980-0508-43 Telescopic Tongue Assembly - Model 90 (Start 3/09) - 20” Increment 986-200026 Telescopic Tongue Assembly - Model 90 (3/03 - 3/09) - 10” Increment 995-0500-40 Telescopic Tongue Assembly For Model 90 (Pre 3/03) - 10” Increment 980-0508-43...
Page 131: Fuel & Hydraulic Tank Components
MODELS 90/150/200 FUEL & HYDRAULIC TANK COMPONENTS MODEL 90 TANKS & COMPONENTS OPTIONAL LOCKING FILL CAP NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 130...
Page 132 MODELS 90/150/200 FUEL & HYDRAULIC TANK COMPONENTS MODEL 90 TANKS & COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 a. 986-0502-00 7 Gallon Rectangle Hydraulic Tank Mount Tray 900-0104-95 Rubber Tank Pad (Not Shown) 900-7900-35 Tank Cushion Material (Not Shown) 2 a.
Page 133 MODELS 90/150/200 FUEL & HYDRAULIC TANK COMPONENTS MODELS 150/200 TANKS & COMPONENTS LOCKABLE FILL CAP NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 1...
Page 134 MODELS 90/150/200 FUEL & HYDRAULIC TANK COMPONENTS MODELS 150/200 TANKS & COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3922-60 Magnetic Drain Plug 980-200014 29 Gallon Stream Line Fuel Tank Assembly 3 a. 900-4912-40 Padlock With Short Shackle For Tank With Locking Cap...
Page 135: Chip Box & Accessory Components
MODELS 90/150/200 CHIP BOX & ACCESSORY COMPONENTS MODEL 90 CHIP BOX PRIOR TURNTABLE (PRE 1/07) PRIOR LIGHT MOUNTS (PRE 1/07) NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 1...
Page 136 MODELS 90/150/200 CHIP BOX & ACCESSORY COMPONENTS MODEL 90 CHIP BOX LOCATION PART NUMBER DESCRIPTION 900-4911-14 5/8”-11NC x 2” Hex Head Bolt 2 a. 900-5900-13 2 1/2” Heavy Duty Pintle Ring Hitch 900-5905-73 3” Heavy Duty Pintle Ring Hitch 900-4903-39 5/8”-11NC Hex Lock Nut...
Page 137 MODELS 90/150/200 CHIP BOX & ACCESSORY COMPONENTS MODEL 90 CHIP BOX PRIOR TURNTABLE (PRE 1/07) PRIOR LIGHT MOUNTS (PRE 1/07) NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 16...
Page 138 MODELS 90/150/200 CHIP BOX & ACCESSORY COMPONENTS MODEL 90 CHIP BOX LOCATION PART NUMBER DESCRIPTION 900-2908-75 Rubber Grommet For LED Taillight 33 a. 900-2908-76 LED Taillight 900-2908-74 Adaptor Wire For LED Taillight (Not Shown) 900-2902-41 Junction Box for Wiring 6-5 9/16”-18NF Cone Nut...
Page 139: Optional Components
MODELS 90/150/200 OPTIONAL COMPONENTS HYDRAULIC WINCH NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 18...
Page 140 MODELS 90/150/200 OPTIONAL COMPONENTS HYDRAULIC WINCH LOCATION PART NUMBER DESCRIPTION 1 a. 900-3921-57 Winch Hydraulic Motor (SAE O-rings) “RS” - Square 900-3902-14 Winch Hydraulic Motor (Pipe Fittings) “RS” - Square 900-3924-39 Winch Hydraulic Motor (SAE O-rings) “RE” - Round 2 a.
Page 141 MODELS 90/150/200 OPTIONAL COMPONENTS HYDRAULIC TONGUE JACK NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 140...
Page 142 MODELS 90/150/200 OPTIONAL COMPONENTS HYDRAULIC TONGUE JACK LOCATION PART NUMBER DESCRIPTION 900-4900-08 1/4”-20NC x 2” Hex Head Bolt 900-4906-34 1/4” Lock Washer 900-4903-59 1/4” Flat Washer 900-4906-33 1/4”-20NC Hex Nut 900-3949-09 Check Valve 900-4906-54 3/8”-16NC x 3/4” Hex Head Bolt 900-4906-62 3/8”...
Page 143 MODELS 90/150/200 OPTIONAL COMPONENTS HYDRAULIC ACTIVATED LAST CHANCE LOCATION PART NUMBER DESCRIPTION 980-300185 Hydraulic Last Chance Control Bar 2 a. 900-7900-96 Vinyl Grip - Black 900-7901-41 Vinyl Grip - Yellow 900-3914-02 Control Handle Pivot Bracket 900-4907-43 Cables 900-4906-32 1/4”-20NC Lock Nut...
Page 144 Filter See Pages 118-119 Autofeed Block Assembly - See Hydraulic Components 5 a. 900-3925-03 Yoke Lift Cylinder - Welded - Model 90 (Optional) 900-3925-04 Yoke Lift Cylinder - Welded - Model 150,200+ (Optional) 6 a. 900-3927-73 Yoke Lift Control Valve For Dual Control Yoke Lift...
Page 145 MODELS 90/150/200 OPTIONAL COMPONENTS FOLDAWAY RADIATOR SCREEN LOCATION PART NUMBER DESCRIPTION 980-0508-17 Bandit H.D. Foldaway Radiator Screen Ass’y (specify latch type) 980-0122-86 Spring Lock Tab Foldaway Radiator Screen Mount Tray For Foldaway Radiator Screen 900-7900-57 Weather Strip 900-4901-83 Spring Lock Plunger 900-7900-93 Rubber Cap For Spring Lock - 1/2”...
Page 146: Pto Components
MODELS 90/150/200 PTO COMPONENTS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 900-4906-54 900-4906-54 3/8”-16NC x 3/4” Hex Head Bolt 900-4900-13 900-4900-13 3/8”-16NC x 1” Hex Head Bolt 900-4906-62 900-4906-62 3/8” Lock Washer 900-4906-65 900-4906-65 3/8” Flat Washer...
Page 147 MODELS 90/150/200 PTO COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 16...
Page 148 Front Chipper Bearing Backer Plate (Optional) 980-0134-26 980-0134-26 Pump Mount See Page 103 See Page 103 Anvil & Hardware Model 90 PTO Part Numbers For Disc Assembly (Includes 12-13, 31-34) LOCATION PART NUMBER DESCRIPTION 12 a. 986-0501-02 2-Knife Chipper Disc Assembly...
Page 149 MODELS 90/150/200 PTO COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 18...
Page 150 980-0506-92 Hydraulic Tank 900-3917-71 900-3934-55 Fill Cap (Models 150/200 - Replaces 900-3917-71) 20 a. 900-2903-93 900-2903-94 Rochester Sight Gauge - Optional Model 90 900-2903-55 900-2903-55 Face For Sight Gauge Only 21 a. 900-4906-70 900-4906-70 1/2”-13NC x 1” Hex Head Bolt...
Page 151 MODELS 90/150/200 PTO COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 150...
Page 152 MODELS 90/150/200 PTO COMPONENTS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 47 a. 900-6907-94 900-6907-94 Yoke For Slip Clutch - 1 1/2” Diameter Shaft (Start 2/03) 900-6902-20 900-6902-20 Yoke For Slip Clutch - 1 3/8” Diameter Shaft (Pre 2/03)
Page 153 MODELS 90/150/200 PTO COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 15...
Page 154 MODELS 90/150/200 PTO COMPONENTS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 1 a. 980-0503-17 980-0503-17 Folding Pan For 35” Wide Infeed Hopper 980-0128-90 980-0128-90 Folding Pan For 45” Wide Infeed Hopper 981-1007-31 Folding Pan For 64” Wide Infeed Hopper 2 a.
Page 155 MODELS 90/150/200 PTO COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 15...
Page 156 MODELS 90/150/200 PTO COMPONENTS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 29 a. 900-4909-53 900-4909-53 Taper Pin With Nut (Start 6/05) 900-4905-54 900-4905-54 Taper Pin Only (Pre 6/05) 30 a. 900-7901-23 900-7901-23 Rubber Coupler Guard - 17 3/4” (Start 6/05)
Page 157 MODELS 90/150/200 PTO COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 156...
Page 158 MODELS 90/150/200 PTO COMPONENTS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 52 a. 900-4905-14 900-4905-14 Clevis Pin 900-4905-19 900-4905-19 Hair Pin for Clevis Pin 981-300030 981-300030 Top Mount for Easy Climb System 54 a. 900-4900-04 900-4900-04 Yoke Spring...
Page 159 MODELS 90/150/200 PTO COMPONENTS STANDARD LEGS ADJUSTABLE LEGS ADJUSTABLE LEGS TRAILERIZED NOTICE Parts may not be exactly as shown. Bandit Copyright 5/11 PAGE 158...
Page 160 MODELS 90/150/200 PTO COMPONENTS STANDARD LEGS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 986-200033 980-200060 Standard Leg Assembly ADJUSTABLE LEGS MODEL 90 MODELS 150/200 LOCATION PART NUMBER PART NUMBER DESCRIPTION 986-200034 980-0510-47 Adjustable Leg Assembly 980-200058 980-200058...
Page 161: Service Record
MODELS 90/150/200 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 5/11 PAGE 160...

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