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Unico Manuals
Controller
1230
Installation and troubleshooting manual
Unico 1230 Installation And Troubleshooting Manual
Variable-frequency ac drives
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Table Of Contents
165
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165
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165
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Information
Overview
Conventions Used
General Precautions
Installation Precautions
Application Precautions
Service Precautions
1 About the Manual
Overview
Intended Audience
2 Product Overview
Lifting Instructions
Unpacking
Verify Delivery
Storage/Transportation
Nameplate Identification
Drive Model Number
Inspect for Damage
Family Overview
1000 Family Summary
Features
Performance Flexibility
Drive Architecture
Architecture of the 1100, 1105, and 1110 Drives
Architecture of the 1120 Drive
Architecture of the 1130 and 1230 Drives
Architecture of the 1200 Drive
Electrical Specifications
Environmental Specifications
Performance Specifications
Processor/Memory Specifications
Input/Output Specifications
Serial Communication Specifications
Communication Module Specifications
Encoder Interface Specifications
Resolver Interface Module with Encoder Emulation Specifications
Protection Specifications
Product Range
Output Current Ratings
Switching Frequencies
3 Mechanical Installation
Forms
Installation Site Considerations
Enclosure
Overview
Operating Environment
Cooling
Thermal Load
Air Circulation
Layout Considerations
Dimensions and Weights
Space Requirements/Minimum Mounting Clearances
Orientation
Cable Routing
Installation Procedure
Foot Mounting
Flush Mounting (Form 22X)
Flange Mounting
Flange-Mounting Retrofit Adapters
Mounting the I/O Fanning Strip
Form 9N Mounting Dimensions (1200 Drive)
Form 12N Mounting Dimensions (1105 and 1120 Drives)
Form 13, 13N, 17, 17N, 17X, and 30 Mounting Dimensions
Form 22X Mounting Dimensions (1230 Drive)
Form 34, 34X, 48, and 48X Mounting Dimensions
1100 Drive Forms / Weights
105 Drive Forms / Weights
1110 Drive Forms / Weights
1120 Drive Forms / Weights
1130 Drive Forms / Weights
1200 Drive Forms / Weights
1230 Drive Forms / Weights
1100, 1105, and 1130 Power Dissipation
1120 Power Dissipation
1200 Power Dissipation
1230 Power Dissipation
4 Electrical Installation
Standards and Codes
Conductors
Tightening Torque
Overview
Wiring Requirements
Insulation Tests
Ground Connections
Ground Terminal Designation
Power/Ground Connection Tables
Ground the Drive
Ground the Motor and Transducer
Connect the Control Grounds
Input Power Supply
Power Source Conditioning
Impedance Mismatch/No Neutral or Referenced Phase
Transient Power Interruptions or Voltage Spikes
Power Factor Correction Capacitors
1100 Power and Grounding Connections
1105 Power and Grounding Connections
1110 Power and Grounding Connections
1120 Power and Grounding Connections
1130 Power and Grounding Connections
1200 Power and Grounding Connections
1230 Power and Grounding Connections
Connect the Power Supply
Input Protection
Connect the Motor
Connect the Dynamic Braking Resistor
Bus Connections
Common-Bus Operation
Nominal Bus Voltages
DC Bus Currents
1100 Ground and Power Terminal Specifications
1105 Ground and Power Terminal Specifications
1110 Ground and Power Terminal Specifications
1120 Ground and Power Terminal Specifications
1130 Ground and Power Terminal Specifications
1200 Ground and Power Terminal Specifications
1230 Ground and Power Terminal Specifications
1100, 1105, 1130, 1200, and 1230 Fuse Specifications
1110 Fuse Specifications
Isolation Transformer Ratings
Three-Phase Line Reactor Ratings (230 V)
Three-Phase Line Reactor Ratings (460 V)
Three-Phase Line Reactor Ratings (575 V)
Dynamic Braking Resistor Ratings
Minimum Braking Resistance
Control Signal Connections
Wiring Precautions
Control Signal Terminal Specifications
Control Module Connectors (16 Mhz)
Control Module Connectors (20 and 40 Mhz)
Control Module Connectors (100 Mhz)
Control Module Connectors (270 Mhz)
Control Module Connectors (Compact 100 Mhz and Compact 150 Mhz)
Digital I/O Connections (TB1)
I/O Converter Modules
I/O Fanning Strip
Analog I/O Connections (TB2, CON2)
Serial Connections (TB1, J1, J2, J3, J4, J6, J11, J12)
Feedback Interface Connections
Encoder Connections (CON2, CON3, CON16, CON19, CON23)
Resolver Connections (CON2, CON3)
TB1 Connection Descriptions
TB2 Connection Descriptions
Asynchronous Serial Connectors
Serial Connector Pinouts
Synchronous Serial Cables
Serial Communication Resistor Locations
Serial Communication Resistors
On-Board Encoder Interface Module Connections
On-Board Encoder Interface Connections
Encoder Interface Module Connections
Dual Encoder Interface Module Connections
Encoder Interface Connections (CON2)
Dual Encoder Interface Connections (CON2, CON3)
Resolver Interface Module with Encoder Emulation Connections
Analog Interface Module Connections (321-557)
Typical Analog Input Wiring
Typical Analog Output Wiring
Analog Interface Module Connections (CON2)
5 Troubleshooting/Maintenance
Theory of Operation
Overview
1100 Block Diagram (Forms 13 and 17)
1100 Block Diagram (Form 30)
1100 Block Diagram (Form 48)
1105 Block Diagram (Form 12N and 17N)
1105 Block Diagram (Forms 30 and 34)
1110 Block Diagram (Forms 13 and 17)
1110 Block Diagram (Form 30)
1120 Block Diagram
1130 Block Diagram
1200 Block Diagram (Form 9N and 13N)
1200 Block Diagram (Form 17N)
1200 Block Diagram (Form 34X)
1200 Block Diagram (Form 48X)
1230 Block Diagram (Form 17X)
Rectifier Checking Procedure
Transistor Checking Procedure
Rectifier Checking Terminal Readings
Transistor Checking Terminal Readings
Working Life
Disposal
Parts and Repairs
Maintenance
Battery Life
Repairs
Control and Interface Modules
Drive Assemblies (1100 and 1105)
Drive Assemblies (1110, 1120, and 1130)
Drive Assemblies (1200)
Drive Assemblies (1230)
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Digital I/O Connections (Tb1)
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Troubleshooting/Maintenance
3
Troubleshooting
Download this manual
11100 / 1105 / 1110 / 1120 / 1130 / 1200 / 1230
Variable-Frequency AC Drives
Guide to Installation,
Troubleshooting,
and Maintenance
1
to 1,000 hp
1/2
(1.1 to 750 kW)
For revisions ECL 10 and above
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Summarization of Contents
Notices and Copyright Information
Safety Information
Overview and Conventions
Introduces safety information and notation conventions used in the manual.
General Precautions
Covers essential safety guidelines for qualified personnel and electrical hazards.
Installation, Application, and Service Precautions
Details specific safety measures for installation, application, and servicing the drive.
Safe Service Practices
Lists industry-recognized safety procedures for working with electrical equipment.
About the Manual
Manual Overview and Contents
Describes the manual's content, scope, and what is covered and not covered.
Intended Audience and Prerequisites
Details the expected knowledge of the reader for drive installation and servicing.
Product Overview
Unpacking and Inspection Procedures
Instructions for unpacking, verifying delivery, inspecting for damage, and storage.
Drive Identification and Family Overview
Explains model number identification and the 1000 family drive summary.
Key Features and Architecture
Details performance flexibility, motor independence, control options, and drive architecture.
Operational Aspects and Connectivity
Covers setup, multiaxis, power quality, protection, serial connectivity, and packaging.
Technical Specifications
Presents detailed electrical, environmental, performance, and processor specifications.
Mechanical Installation
Installation Site Considerations
Guidance on selecting a mounting location, enclosure, and environmental factors.
Layout and Mounting Procedures
Covers space, orientation, cable routing, and foot/flange mounting instructions.
Drive Assembly Part Numbers
Lists part numbers for drive assemblies across different models and forms.
Electrical Installation
Wiring Requirements and Standards
Outlines conductor sizing, tightening torque, and compliance with codes.
Grounding and Power Supply Connections
Details proper grounding, connecting power supply, and input protection.
Motor, Braking, and Bus Connections
Instructions for connecting motor, dynamic braking resistor, and bus connections.
Control Signal Connections
Describes wiring for digital, analog, serial, and feedback interfaces.
Troubleshooting and Maintenance
Theory of Operation and Troubleshooting Overview
Explains drive operation principles and basic troubleshooting procedures.
Component Checking Procedures
Details methods for checking rectifier diodes and inverter transistors.
Maintenance, Parts, and Repairs
Covers maintenance, battery life, disposal, ordering parts, and repair procedures.
Table of Contents
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