GREENSTAR 18Ri ErP Installation, Commissioning And Servicing Instructions

GREENSTAR 18Ri ErP Installation, Commissioning And Servicing Instructions

Wall hung rsf gas fired condensing boiler
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INSTALLATION, COMMISSIONING AND SERVICING INSTRUCTIONS
WALL HUNG RSF GAS FIRED CONDENSING BOILER
Greenstar Ri
FOR OPEN VENTED & SEALED CENTRAL HEATING SYSTEMS & INDIRECT MAINS FED DOMESTIC HOT WATER
ErP
These appliances are for use with:
Natural Gas or L.P.G.
(Cat. II 2H 3P type C13, C33 & C53)
Model
Natural Gas
12Ri
ErP
15Ri
ErP
18Ri
ErP
24Ri
ErP
LPG
12Ri
ErP
15Ri
ErP
18Ri
ErP
24Ri
ErP
If you smell gas:
▶ Well away from the building: call the National Gas Emergency
Service on 0800 111 999.
▶ L.P.G. boilers: Call the supplier's number on the side of the gas tank.
GC Number
41-406-41
41-406-43
41-406-45
41-406-47
41-406-42
41-406-44
41-406-46
41-406-48

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Summarization of Contents

Key to Symbols and Safety Precautions
Key to Symbols
Explains warning triangle meanings and common symbols used in the manual.
Safety Precautions
Details crucial safety instructions, including what to do if gas is smelled.
Regulations
Installation Regulations
Outlines compliance with Gas Safety, IET, Building Regulations, and relevant standards.
British Standards
Lists relevant British Standards codes of practice for installations.
LPG Installations
Specific installation requirements for appliances using Liquid Petroleum Gas.
Irish Standards
Lists relevant Irish Standards for electrical and gas installations.
Timber Framed Buildings
Guidelines for fitting boilers in timber framed buildings.
Potable Water
Requirements for components used in the domestic water system.
CH Water
Specifies that artificially softened water must not be used for central heating.
Appliance Information
Appliance Overview
Describes the boiler, its dimensions, and lists standard package contents.
Technical Data
Detailed technical specifications including gas flow, heat output, and electrical data.
Energy Efficiency
Provides product data and ratings for energy efficiency for Natural Gas and LPG.
Boiler Main Components
Identifies and illustrates the main components of the boiler.
Pre-Installation
Cleaning Primary Systems
Instructions for cleaning the central heating system before installation.
Mains Supply Requirements
Details electrical and gas supply specifications and compliance.
Water Systems and Pipe Work
Guidelines for pipework, valves, and system connections.
Condensate Pipe Work
Recommendations for routing and disposing of condensate.
Pressure Relief Pipe Work
Safety requirements for the pressure relief valve outlet pipe.
Boiler Location and Clearances
Specifies minimum clearances for installation in various compartments.
Plumbing Manifold Connections
Details pipe connections to the plumbing manifold on the appliance.
Flue Options and Lengths
Information on different flue systems, their configurations, and maximum lengths.
Flue Terminal Positions
Minimum clearance requirements for flue terminal installations.
Plume Management Terminal Positions
Guidelines for positioning plume management outlets and air intakes.
Installation
Unpacking Wall Frame and Ancillary Items
Instructions for safely unpacking the boiler and its accessories.
Wall Mounting Template and Flue Opening
Guidance on fixing the wall template and preparing the flue opening.
Outer Case Removal
Step-by-step instructions for removing the boiler's outer casing.
Boiler Connection
Procedures for connecting the boiler to gas and water services.
Flue Turret/Adaptor Installation
Instructions for fitting the flue turret or vertical adaptor to the boiler.
Electrical Connections
Details on making the necessary electrical connections for the boiler.
Commissioning
Pre-Commissioning Checks
Essential checks to perform before starting the commissioning process.
Filling the System
Procedures for filling open vented and sealed central heating systems.
Water Treatment
Guidelines on water treatment, inhibitors, and pH levels for the heating system.
Starting the Appliance
Instructions on how to safely start the boiler for the first time.
Commissioning Procedures
Steps for checking gas inlet pressure, gas rate, and combustion.
Finishing Commissioning
Final steps including case replacement, handover, and guarantee information.
Service and Spares
Inspection and Service
General procedures for routine inspection and servicing of the appliance.
Checking Gas Inlet Pressure
Procedure to verify the gas inlet pressure to the boiler.
Checking Flue Integrity
How to check the flue system for performance and leaks.
Fan Pressure Test
Test to determine if the heat exchanger requires cleaning or attention.
Flue Gas Analysis
Instructions for performing flue gas analysis and checking CO/CO2 readings.
Setting the Air/Gas Ratio
Step-by-step guide to adjusting the air/gas ratio and setting CO/CO2 levels.
Cleaning the Heat Exchanger
Procedures for cleaning the heat exchanger and its associated components.
Replacement of Parts
Detailed instructions for replacing various components like sensors, valves, and fan.
Fault Finding and Diagnosis
Fault Finding Guide
A table and guide to diagnose common faults based on indicator lights.
Internal Wiring Diagram
Provides a detailed wiring diagram of the boiler's internal electrical system.
Boiler Function
Explains the operational sequence of the boiler during ignition and running.
Protection Function
Describes the automatic frost, pump overrun, and anti-seize functions.

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