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Manuals
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Huber Manuals
Temperature Controller
405
Operation manual
Huber 405 Operation Manual
Unistat pilot one
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Introduction
Details on the Declaration of Conformity
Safety
Symbols Used for Safety Instructions
Proper Operation
Reasonably Foreseeable Misuse
Responsible Bodies and Operators - Obligations and Requirements
Obligations of the Responsible Body
Proper Disposal of Resources and Consumables
Temperature Control Unit with Natural Refrigerants (NR)
Requirements for Operators
Obligations of the Operators
General Information
Description of Workstation
Safety Devices to DIN 12876
Further Protective Devices
Power Interruption
Alarm Functions
Warning Messages
Exemplary Illustrations of the Cooling Variants
Air Cooling
Water Cooling
Consequence of Inadequate Energy Dissipation
2 Commissioning
Commissioning In-Plant Transport
Lifting and Transporting the Temperature Control Unit
Temperature Control Unit with Lifting Eyes
Temperature Control Unit Without Lifting Eyes
Positioning the Temperature Control Unit
Temperature Control Unit with Casters
Temperature Control Unit Without Casters
Transportation Lock
Transportation Lock Type a
Releasing the Transportation Lock (Operating Position)
Tightening the Transportation Lock (Transport Position)
Transportation Lock Type B
Unpacking
Ambient Conditions
EMC-Specific Notes
Installation Conditions
Temperature Control Unit for Outdoor Installation Incl. Winter Operation
Recommended Temperature Control and Cooling Water Hoses
Wrench Sizes and Torques
Temperature Control Units with Water Cooling
Preparations for Operation
Unscrewing/Activating the Leveling Feet (if Any)
2.10.2 Opening/Closing Valves
Mounting/Removing the Isolating Sleeve (Optional)
Mounting the Isolating Sleeve (Only for Externally Open Applications)
Removing the Isolating Sleeve (Only for Externally Closed Applications)
Connecting an Externally Closed/Open Application
2.11.1 Connecting an Externally Closed Application
Connecting an Externally Open Application (Bath)
Connecting to the Power Supply
Connection Using Socket with Protective Earth (PE)
2.12.2 Connection Via Hard Wiring
2.12.3 Connecting the Functional Earth
2.12.4 Converting the Power Supply Connection
3 Function Description
Function Description of the Temperature Control Unit
General Functions
Other Functions
Information on the Thermal Fluids
To be Noted When Planning the Test
Pilot ONE®" Controller
Functional Overview of "Pilot ONE
Unistat® LED Diagram
Clock/Event Function
Rechargeable Accumulator
Programmable Event Function
Event Function "Alarm Clock Event
Event Function "Program Event
Operation Via the Touch Screen
Display Instruments
The Touchscreen [88]
The LED-Indicator Temperature [90]
The LED-Indicator Flow Chart [91]
The LED-Indicator Status [92]
Control Instruments
The Touchbuttons
The Categories
The Sub-Categories
The Dialogs
Function Examples
3.10.1 Display of Software Version
3.10.2 Start & Stop
3.10.3 Copying the Settings to a Data Carrier
Saving to a USB Flash Drive
Loading from a USB Flash Drive
3.10.4 Restore Factory Settings
Restore to Factory Settings Without Overtemperature Protection
Restore to Factory Settings Including Overtemperature Protection
4 Setup Mode
Turning on the Temperature Control Unit
Setting the Overtemperature Protection
General Information on the Overtemperature Protection
Setting "OT Limit: Heating
Setting "OT Expansion Vessel
Setting "Process Safety
Monitoring Via "Display OT Values
Testing Overtemperature Protection for Functionality
Adjusting the Delta T Limiter
Changing the Delta T Limiter
The Temperature Control Circuit
Select Temperature Control: Internal or Process
Temperature Control to Internal Temperature
Temperature Control to Process Temperature
Delta T Limiter
Monitoring the Pt100 Temperature Sensors
Optimum Control Parameters for Optimum Temperature Control
Sub-Category: "Select Auto/Expert Mode
Sub-Category: "Configuration Auto
Sub-Category: "Find Parameters
Sub-Category: "Control Dynamics
Sub-Category: "Fluid Properties
Sub-Category: "Display Parameters
Category: "Configuration Manual
Sub-Category: "Change Parameters
Sub-Category: "Display Parameters
Sub-Category: "Control Structure
4.2.10 Sub-Category: "Reset Parameters
Sub-Category: "Display Parameters
4.2.12 Setting the Setpoint Thresholds
4.2.13 Setting the Setpoint
Filling, Venting, Degassing and Draining
Externally Closed Application
Filling and Venting Externally Closed Application
Degassing Externally Closed Applications
Draining Externally Closed Applications
Externally Open Application
Filling and Venting Externally Open Application
Degassing Externally Open Applications
Draining Externally Open Applications
Normal Operation Automatic Operation
Starting the Temperature Control Process
Temperature Control
Ending/Cancelling the Temperature Control Program
Starting the Temperature Control Program
Temperature Control Via a Created Temperature Control Program
10/100 Mbps Ethernet for RJ45 Network Sockets
Normal Operation
Ending the Temperature Control Process
Interfaces and Software Update
Interfaces at the "Pilot ONE®" Controller
USB-2.0 Interface
Interfaces at the "Unistat® Control ONE
Interfaces at the "Unistat® Control ONE" Side
Jack ECS (External Control Signal) Standby
Removing the Cover
USB-2.0 Interface, Device
USB-2.0 Interface, Host
Connector POKO (Floating Contact) Alarm
Female RS232 Serial (with Adapter Cable)
Interfaces at the "Unistat® Control ONE" Top Side
Service Interface
Connection Jack for Pt100 Process Controller Sensor
Interfaces at the Com.g@Te® (Optional)
Connector POKO (Floating Contact) Alarm
Jack AIF Reg-E-Prog
Jack ECS (External Control Signal) Standby
Jack LEVEL (Com.g@Te® External Only)
Firmware Update
Jack RS232/RS485 Serial
7 Service/Maintenance
Service/Maintenance Messages from the Temperature Control Unit
Replacing the "Pilot ONE®" or "Unistat® Control ONE
Replacing the "Pilot ONE
Replacing the "Unistat® Control ONE
Maintenance
Function Check and Visual Inspection
Replacing Temperature Control or Coolant Hoses
Replacing Temperature Control Hoses
Replacing Coolant Hoses
Clean Liquefier Fins (Air-Cooled Temperature Control Unit)
Clean Hat-Type Strainer (Dirt Trap) (Water-Cooled Temperature Control Unit)
Empty the Drip Tray
Thermal Fluid Inspection, Replacement and Circuit Cleaning
Thermal Fluid Inspection
Thermal Fluid Replacement
Externally Closed Application
Externally Open Application
Rinsing the Thermal Fluid Circuit
Cleaning the Surfaces
Inspect the Mechanical Seal
Plug Contacts
Decontamination/Repairs
8 Shutting down
Safety Instructions and Basic Principles
Switch-Off
Draining the Cooling Water
Draining Process
Transportation Lock
Packing
Shipping
Disposal
Phone Number and Company Address
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Quick Links
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Warning Messages
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Unistat®
V2.0.0
Operation Manual
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