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Summary of Contents for Columbia Cargo
- Page 1 Owner Operator Manual MEGA NEV & Utility Electric Vehicles Dropside TiltBed Cargo Refuse 712112-05 2013 MEGA...
- Page 2 To the best knowledge of Columbia ParCar Corp., the material contained herein is accurate as of the date this publication was approved for printing. Columbia Par-Car Corp. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Columbia ParCar Corp. reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation.
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Page 3: Table Of Contents
NOTICE: In an effort to streamline product support, please ensure your vehicle is properly registered with Columbia ParCar. Registration allows for more effective product support including product updates and warranty processing. Please consult with your servicing dealer to verify or complete the registration process. -
Page 4: General Information
Columbia Dealers. These activities require the attention of skilled technicians and the use of special tools and equipment. Your Columbia Dealer has the facilities, experience and genuine Columbia vehicle parts and accessories to properly service Columbia vehicles. -
Page 5: Vehicle Identification Number (Vin)
** Range will vary depending upon load, temperature, terrain and driving style. 1.3 VEHICLE IDENTIFICATION NUMBER (VIN) Do not remove any nameplate, warnings, or instructions affixed to the Columbia vehicle. Promptly replace any that become damaged or removed. Each vehicle is assigned a unique Vehicle Identification Number (VIN). -
Page 6: Vin Matrix (Nev)
MGA = Utility, MGC = Cargo Bed, Digit 1 thru 3: Model Group MGD = DropSide MGT = TiltBed, MGV = Van Bed E = Separately Excited Regen/ACE+ System Digit 4: Power System G = AC Drive Induction 4 = 48V (8-6V) -
Page 7: Safety
It is Columbia ParCar Corporation’s specific recommendation that the following warnings must be observed at all times. Not all are repeated throughout this manual, but the recommendations included must be observed whenever these subjects (operator safety, battery hazards, etc.) are encountered. -
Page 8: Child Safety
Do not drive this vehicle unless you are a qualified and trained operator and familiar with the vehicle operational controls. All vehicles should be operated from the driver’s side. Never exceed the capacity ratings of the vehicle. Exceeding these limits may endanger occupants. Personal injury may result if body parts (arms, head and legs) are not kept inside vehicle while moving. -
Page 9: Concerns
2.5 CONCERNS It is recommended that the operator and owner or renter of this vehicle comply with the OSHA requirements as stated in the Code of Federal Regulations, Section 29, 1910.178, Powered Industrial Truck Training Standard and the ANSI requirements as stated in Personnel and Burden Carriers ANSI B56.8. At a minimum, every operator should, in addition to the above requirements found in the standards noted above: ... -
Page 10: Important First Step
Columbia Dealer for service. If any problems are found, do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer for professional service. -
Page 11: Seats And Seat Belts
3.3 SEATS AND SEAT BELTS NOTICE: Adjust seat before driving. After adjustment, make sure seat is secure. Adjusting Seat Adjust driver’s seat to allow easy operation of pedals, steering wheel and driver controls on dashboard. Figure 3.3.1 is the driver’s seat. To adjust seat position, move the handle (A) sideways and select seat position. -
Page 12: Front Doors
mportant Seat Belt Information The seat belt is designed to hold one person. Never place a child on your knees and attach seat belt. Never use a device that interferes with the seat belt as there is a greater risk of injury in an accident if the seat belt is too loose. -
Page 13: Instrument Panel
3.7 INSTRUMENT PANEL – Figure 3.7 A Left Turn Signal B Speedometer C Right Turn Signal D Handbrake Light E High Beam Indicator F Low beam Indicator G Hourmeter/Odometer H Right Screen Reset Warning Light Indicator J Windshield Defrost Indicator K Left Screen Reset L Trip Meter M Service Engine... -
Page 14: Power Outlet
3.11 12V POWER OUTLET See Figure 3.11. If equipped, a 12V power outlet is located above the glove box. Figure 3.11 3.12 MULTI-FUNCTIONAL DISPLAY INDICATOR (MDI) See Figure 3.12. Located to the left of the steering wheel, this meter will display the battery state of charge, an hour meter and the controller status. -
Page 15: Handbrake
3.15 HANDBRAKE See Figure 3.15. To apply the handbrake, pull the handle up without pressing the button on the end of then handbrake. To disengage the handbrake, gently pull up on the handle, push the button on the end of the handbrake and fully lower the handle. Figure 3.15 3.16 CHARGER RECEPTACLE &... -
Page 16: Driving The Vehicle
4.0 DRIVING THE VEHICLE 4.1 PRE-OPERATION CHECKLIST Should any item malfunction or need adjustment. Do not operate vehicle until the problem has been corrected. Complete the following PRE-OPERATION CHECKLIST Check position of rear view mirror. Check and adjust seat. ... -
Page 17: Tiltbed/Refuse Loading
4.5 TILTBED/REFUSE LOADING The vehicle must be stationary and on level ground when being loaded. Do not load the vehicle using large machines (front end loaders, etc.). The load floor is made of aluminum and cannot withstand the force of objects being unloaded by large machines. ... -
Page 18: Electrical
5.0 ELECTRICAL 5.1 IMPORTANT INFORMATION The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended. -
Page 19: Fuse Box - 48V Circuit
A fuse box protecting the 12V electrical circuits of the vehicle is located behind the dash near the steering column (Figure 5.3). This system runs the accessories (lights, horn, etc.) NOTICE: If fuses continue to blow and require replacement, have your Columbia Dealer check the electrical circuit. 2013 MEGA... -
Page 20: Battery Maintenance
5.7 DELTA-Q BATTERY CHARGING All current production Columbia 24/36/48 volt electric vehicles are built with a new solid state on-board, fully automatic Delta-Q Battery Charger (Figure 5.7.1) as standard equipment. This section explains in more detail the Delta-Q Charger Operations. The Delta Q charge status can be found in two locations. On the Delta Q face and on a remote multicolored LED (Figure 5.7.2). -
Page 21: Charger Operation
NOTICE: Do not cover the charger cabinet or cooling fins with clothing, blankets, or other material. Fins provide ventilation and prevent overheating. Do not disassemble the charger. There are no serviceable components. Contact your Columbia dealer for service. 5.7.1 CHARGER OPERATION Connect the supplied power cord to the vehicle Charger receptacle and to a properly grounded wall outlet. -
Page 22: Check/Change Charging Algorithm
5.7.3 CHECK / CHANGE CHARGING ALGORITHM The Delta-Q Charger has been programmed for use with the Columbia ParCar supplied batteries and contains ten algorithms for use with different batteries. The Table 2 details these battery models. NOTICE: For maximum battery life the correct algorithm must be used. -
Page 23: Excessively Discharged Batteries
5.8 EXCESSIVELY DISCHARGED BATTERIES NOTICE: Columbia Dealer will have the equipment and experience to perform the following battery inspections. The Delta Q will not charge dead batteries. First establish that none of the batteries have an internal fault or bad cell. -
Page 24: Tips For Prolonging Battery Life
Batteries in storage may self discharge and should be recharged when the specific gravity falls below 1.238 sp. 5.11 BATTERY REMOVAL & INSTALLATION See your Columbia ParCar dealer for battery removal or installation. 5.12 SINGLE POINT WATERING SYSTEM This vehicle is equipped with a single point watering system for maintaining a sufficient electrolyte level in the batteries. -
Page 25: Servicing Your Vehicle
6.0 SERVICING YOUR VEHICLE 6.1 MAINTENANCE GUIDELINES Always remove key and disconnect battery pack before servicing or repairing the vehicle. Always wear full-face shield when working on or near batteries. All batteries used in electric vehicles can explode! Batteries produce explosive hydrogen gas at all times, especially, during charging or discharging. -
Page 26: Refuse Safety
6.3 REFUSE SAFETY Remove key and disconnect battery pack to prevent accidental activation of the load bed. Load bed must be empty before performing any maintenance. See Figure 6.3 Before performing any maintenance or repair under the Tipper body, perform the following: ... -
Page 27: Maintenance Indicator
6.5 MAINTENANCE INDICATOR The MEGA Maintenance Indicator is represented by a small orange wrench and to its left, a mileage notation. See below. The indicator displays when the next maintenance service should be performed. One year or 3107 miles (5000 km) are the two parameters used for this calculation. -
Page 28: Maintenance Schedule - Qualified Technician
6.7 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer Semi- Item Operation Quarterly Annual Annual Tires Front wheel alignment and camber. Clean and test batteries. Electrical Check vehicle faults. -
Page 29: Tire Pressure
NOTICE: Never transport a vehicle behind an auto or truck unless it is on an approved trailer. When trailering your vehicle over long distances or on the highway observe the following: Use trailers specifically designed to carry your Columbia ParCar vehicle that meets all federal, state and local requirements. 2013 MEGA... -
Page 30: Vehicle Storage
Secure vehicle to the trailer following trailer manufacturer’s instruction. The key should be removed from the vehicle, the parking brake firmly locked, and the wheels blocked. On vehicles equipped with high or wide additions or accessories be certain they are secured properly to prevent loss or damage while trailering. -
Page 31: Vehicle Troubleshooting
TiltBed does not rise, hydraulics are working Link between hole and pump Hydraulic hose for blocks or leaks Fluid level TiltBed partially rises TiltBed obstruction If these test procedures do not resolve your vehicle problem, contact your Columbia Dealer for service. 2013 MEGA... - Page 32 1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.com 2013 MEGA...
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