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FOR
MAULE
M-5-220C
Lunar Rocket
P/N: TLC-M-5-220C
PERFORMANCE THAT COUNTS!
Rev. B Dated 04-13-16
2099 Georgia Hwy 133 South ~ Moultrie, GA 31788
SMM
Tel: 229-985-2045 ~ Fax: 229-890-2402/985-2048
PC:
www.mauleairinc.com

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Table of Contents
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Summarization of Contents

Section I: General Data
General Description of the Maule M-5 Aircraft
Overview of the aircraft's type, engine, wings, fuselage, landing gear, and controls.
Maule M-5-220C Design Specifications
Detailed technical specifications including dimensions, weight, loading, and performance parameters.
Fluid Capacities and Specifications for Maule M-5
Lists capacities and types of fluids for fuel, oil, and brakes.
Section II: General Maintenance
Aircraft Cleaning and Exterior/Interior Care Procedures
Guidelines for washing, polishing, and maintaining the aircraft's finish and interior.
Periodic Aircraft Inspection Checklists
Detailed inspection procedures for power plant and aircraft at specified intervals.
ME406/406HM ELT Periodic Maintenance Requirements
Maintenance requirements for the Emergency Locator Transmitter (ELT).
Aircraft Weighing and Center of Gravity Calculation
Step-by-step guide for weighing the aircraft and determining its center of gravity.
Aircraft Rigging and Alignment Procedures
Instructions for leveling, checking dihedral, washout, and control surface alignment.
Lubrication Schedule and Fluid Recommendations
Specifies lubricants and fluids for various aircraft components and systems.
Fabric Repair Procedures for Polyurethane Paint
Method for repairing fabric damage on aircraft with polyurethane paint.
Section III: Major Component Parts
Maule M-5 Wing Construction and Inspection
Details wing construction materials and inspection points for damage and corrosion.
Lift Strut Inspection and Maintenance
Procedures for inspecting lift struts for damage, corrosion, and proper attachment.
Fuselage Structure and Material Details
Describes the fuselage construction, materials, and covering methods.
Aircraft Surfaces and Control System Components
Information on ailerons, flaps, elevators, and stabilizers construction and maintenance.
Landing Gear, Wheels and Brakes System Maintenance
Detailed procedures for inspecting and maintaining the landing gear, wheels, and brakes.
Hoisting and Wheel Assembly Views
Visual guides for hoisting the aircraft and assembling wheel components.
Parking Brake Control System Adjustment
Instructions for adjusting the parking brake control mechanism.
Maule SFS-P8B Tailwheel Maintenance and Shimmy Correction
Procedures for lubricating, adjusting, and troubleshooting the SFS-P8B tailwheel.
Power Plant System Components and Maintenance
Overview of engine, mount, propeller, cowl, and related systems.
Fuel System Description and Maintenance
Details the fuel tanks, lines, selector valve, and gascolator system.
Aircraft Electrical System Overview and Battery Maintenance
Description of the electrical system, battery, alternator, and regulator.
14V Electrical System Schematic and Wiring
Wiring diagram for the 14V electrical system, useful for troubleshooting.
Old Style Door Latch Adjustment Procedure
Step-by-step instructions for adjusting the older style door latch mechanism.

Table of Contents

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