1. Manuals
  2. Brands
  3. MAULE Manuals
  4. Tools
  5. M-5-220C
  6. Maintenance manual

MAULE M-5-220C Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

FOR
MAULE
M-5-220C
Lunar Rocket
P/N: TLC-M-5-220C
PERFORMANCE THAT COUNTS!
Rev. B Dated 04-13-16
2099 Georgia Hwy 133 South ~ Moultrie, GA 31788
SMM
Tel: 229-985-2045 ~ Fax: 229-890-2402/985-2048
PC:
www.mauleairinc.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M-5-220C and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for MAULE M-5-220C

Summary of Contents for MAULE M-5-220C

  • Page 1 MAULE M-5-220C Lunar Rocket P/N: TLC-M-5-220C PERFORMANCE THAT COUNTS! Rev. B Dated 04-13-16 2099 Georgia Hwy 133 South ~ Moultrie, GA 31788 Tel: 229-985-2045 ~ Fax: 229-890-2402/985-2048 www.mauleairinc.com...

  • Page 2: Warranty

    The Maule M-5 was designed and built to give you the airplane you have always wanted. It is fast, comfortable, and easy to fly, yet no light airplane is safer than the Maule M-5. Its sturdy construction means you will not have to pamper it to enjoy long years of trouble-free service.

  • Page 3: Table Of Contents

    Fuselage..............…..…… 22 Surfaces and Controls…………........…… 23 Landing Gear, Wheels and Brakes.......…...…. 24 Hoisting Wheel Views……………………………………… 26 Parking Brake Control Adjustment……………………….. 27 Maule SFS P8 Tailwheel…………………………………... 29 Power Plant System..…........…...… 32 Fuel System....…......………..… 33 Electrical System....…........…… 34 Electrical Schematic 14V …………..….. 36 (For s/n’s 5002C-5057C)

  • Page 4: Log Of Revisions

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C LOG OF REVISIONS Description Date page(s) Added Log of revision page. Added special maintenance procedures for floatplanes based in coastal areas or an otherwise corrosive atmosphere. 07/19/99 Revised the inspection procedure concerning the horizontal stabi- lizer strut lower attach stub tubes.

  • Page 5: Section I - General Data

    30H x 26W x 21L (Approx.) *2500 lb. gross weight is applicable if Maule Service Letter No. 51 is complied with. **20° and 40° Flap Setting is applicable if Maule Service Letter No. 48 is complied with. Rev. B 5/38...

  • Page 6: Fluid Capacities And Specification

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C DESIGN SPECIFICATIONS: (Cont’d) Wings: Airfoil Modified USA 35-B Chord 63 inches Incidence +30 minutes Dihedral 1.2 degrees Sweepback None Areas: Wing, Aileron and Flaps 157.9 sq.ft. Ailerons (total) 12.8 sq.ft. Flaps (total) 18.8 sq. ft.

  • Page 7: General Maintenance

    Salt water and chemicals act as an electrolyte between dissimilar metals and can start a strong corrosive action over a short period of time. Maule makes every effort to sepa- rate dissimilar metals with primers and coatings during manufacture, but there are some loca- tions (such as rivets in wing skins) where this is impossible.
  • Page 8 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C INTERIOR (Cont’d) Textile upholstery may be cleaned using a vacuum cleaner. Grease and oil spots on the upholstery should be treated with a spot remover or dry cleaning fluid. Do not use soap and wa- ter on textile materials.

  • Page 9: Inspection Guides

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C INSPECTION GUIDES At 25 Hour Total Time, perform 50 Hour Inspection as described below: At 50 Hour Total Time and every 50 hours thereafter: A. POWER PLANT MECH INSP 1. Perform appropriate inspection as called for in the engine manufacturer’s Oper- ator's Manual.
  • Page 10 8. Check main landing gear oleo struts for oil leaks. 9. Drain sumps of fuel tanks. CAUTION: Quick drains are required in all fuel tanks and if not installed, refer to Maule Service Letter No. 32 and Service Bulletin No. 5.
  • Page 11 M-4 struts with the 7/16” dia. lower fork. 1/2” dia. fork is required for all later models. CAUTION: Item (a)(4) of AD# 98-15-18 is very misleading as Maule never drills holes in struts to at- tach cuffs, door clips or any hardware and it is illegal to do so since there are no approved holes in the wing struts under the TC data.
  • Page 12 NOTE: Check top side of rear elevator horn and cable and bottom side of forward elevator horn and cable if yellow color-coding paint is visible. If missing, paint per Maule Service Bulletin No. 30. 13. CAUTION: At inspection hole in tail, visually check the pivoting action at the control cable attachment points over the full range of rudder and elevator trav- el.

  • Page 13: Periodic Maintenance For Me406/406Hm Elt

    16. Lubricate door hinges and latches and seat tracks. CAUTION: Carefully inspect all door hinge bolts and nuts for condition and security. If door hinges are secured with elastic nuts, they must be replaced with castle nuts and cotter pins. Refer to Maule Service Letter No. 61.
  • Page 14 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C In the United States, minimum maintenance requirements for ELTs are stated in FAR 91.207 para- graph (d): (d) Each emergency locator transmitter required by paragraph (a) of this section must be inspected within 12 calendar months after the last inspection for...

  • Page 15: Weighing Procedure

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C date is included in the replacement kit. This label should be mounted in the same location as the former expiration date label. Lay the battery pack on the work surface with the batteries facing up. Install a replacement seal in the slot along the perimeter of the housing.
  • Page 16 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C PROCEDURE: 1. Place each of the wheels on a scale with the tailwheel elevated to place the airplane in approximately the flight attitude. 2. Place a level on the leveling mark and leveling lug on the bottom of the right wing near the root.
  • Page 17 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C i.e., Moment = ____________ x ___________ = __________inch lbs. Rev. B 17/38...

  • Page 18: Rigging Procedures

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C RIGGING PROCEDURES 1. LEVELING: Laterally: The airplane can be accurately leveled laterally using the front spar attach bolts. Turn these two bolts so that a flat on the head is "up". Fabricate two equal length spacers (1½...
  • Page 19 After the above adjustments have been made you should check for proper deflections: 15° first notch and 35° second notch ± 3° or *20° first notch and *40° second notch ± 3°. 20° and 40° Flap Setting is applicable if Maule Service Letter No. 48 is complied with. Rev. B...
  • Page 20 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C 7. RUDDER: Set-up for Installation of Rudder Cables: Lock rudder to vertical stabilizer using a C-Clamp and two (2) padded wood blocks. Es- tablish the rudder “Neutral Position” by measuring (and holding) a distance of 6” between the backside of the rudder pedal(s) to the face of the interior firewall.

  • Page 21: Lubrication

    FABRIC REPAIRS: (Applicable to Polyurethane paint on Ceconite fabric only) (This aftermarket application is approved for this model - no M-5-220C's were manufactured with this covering and paint) REPAIRS: Small holes and damaged areas can easily be repaired without removing the existing paint topcoat.

  • Page 22: Major Component Parts

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C the patch to be applied. This application aids in total adhesion to the topcoat and offers a fresh chemical adhesion base for the repair patch. Allow prime to dry for 4 hours. Apply a coat of urethane adhesive (thinned one to one (1:1) with urethane adhesive thinner by volume) to the primed area slightly larger than the repair patch size.

  • Page 23: Fuselage

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C FUSELAGE: The fuselage is a welded truss type structure having an integral vertical tail fin. Chrome molybdenum steel (4130) is used for all tube members, control fittings, floor supports and seat members. Doorframes and other nonstructural parts are made of cold rolled steel (1008 to 1015) or stainless steel (per customer’s request).

  • Page 24: Landing Gear, Wheels And Brakes

    These surfaces need no maintenance other than inspection for corrosion. The hinges should be lubricated at frequent intervals using light engine oil. 20° and 40° Flap Setting is applicable if Maule Service Letter No. 48 is complied with. LANDING GEAR, WHEELS AND BRAKES...
  • Page 25 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C DISASSEMBLY OF OLEO STRUT: To remove the strut, the weight must be taken off of the gear. The bolt at the top and bot- tom can then be removed, freeing the strut. Higher strength top bolts are available to elimi- nate bending from hard landings.
  • Page 26 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C To change a tire, follow these steps: Chock opposite main wheel and tailwheel. Raise wheel with a light scissors jack or a small bottle jack placed about 2 inches inboard of brake mount plate. (See page 26 for hoisting views) Remove brake calipers by removing two (2) brake bolts.
  • Page 27 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C 11. Re-grease and assemble. (Tire and wheel rims are prebalanced. Balance points are usually marked by a colored dot.) Rev. B 27/38...
  • Page 28 17. Reinstall brake calipers and hubcap. BRAKE CYLINDERS: The hydraulic brakes are actuated by two (2) master cylinders, Maule P/N 4046B, on the left side, and two (2) slave cylinders Cleveland 10-54 on the right side. Check hydraulic oil level in master brake cylinders, proper level is no closer than ¼ inch to top of cylinder.
  • Page 29 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C Operate the rudder pedals though their full range of travel and check for any interference of control cable and ensure that the locks do not engage. If any hang-ups occur, adjust per fol- lowing Steps 3, 4, and 5.

  • Page 30: Maule Sfs P8 Tailwheel

    This unit should be lubricated as noted in the inspec- tion guide in the manual. If tailwheel is a later Maule SFS-P8B and if shimmy of the tailwheel becomes a problem, it should be lubricated and adjusted as follows: (See Fig. 1 for detailed breakdown).
  • Page 31 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C A. DISASSEMBLY 1. Remove cap (74B) - may be pried off with flat side of a screwdriver. 2. Hold the fork (69B) and loosen the nut (A1). 3. With the nut removed, carefully remove the fork spindle from the rest of the assembly.
  • Page 32 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C FIGURE 1 6. Slide the lock pin subassembly over the threaded end of the fork spindle being careful to keep the parts together. It will be necessary to retract lock pin (13AB) slightly to clear wear plate (75B) as the assemblies are brought together.

  • Page 33: Power Plant System

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C D. TAILWHEEL INSTALLATION Check all bolts and nuts holding the tail springs to the fuselage. They must be tight so that there is no play or side movement in the springs or their attachment.

  • Page 34: Fuel System

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C COWLING AND BAFFLING: The cowling consists of an upper and lower section. Removal is accomplished by unlock- ing the dzus fasteners and removing the AN526 screws. A periodic inspection of the cowling should be made checking for cracks, chafing, security of attachment, etc.

  • Page 35: Electrical System

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C OFF. The fuel then runs through the firewall to the fuel gascolator. Fuel runs from the gascolator to the electric fuel boost pump, to the engine driven fuel pump, and then to the car- buretor.
  • Page 36 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C This battery is considered fully charged at a hydrometer specific gravity reading of 1.265. A low charge would be 1.225 or lower. Operating with a low charge will shorten the life of the battery and can be prevented by recharging or operating with the electrical equipment turned off until the battery has been sufficiently recharged.

  • Page 37: Electrical Schematic 14V

    MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C Electrical Schematic (14V) The wire numbering system has been designed to ease tracing a faulty (For s/n’s 5002C-5057C) wire. Wires are plainly labeled near each end. Rev. B 37/38...
  • Page 38 MAULE AEROSPACE TECHNOLOGY, INC. MAINTENANCE MANUAL M-5-220C Old Style Door Latch Assembly (New improved Door Latch Assemblies are now available and are being installed in present production. Order Part No. 1395X for new improved Door Latch Assembly) Rev. B 38/38...

This manual is also suitable for:

Lunar rocketMx-7-180 star rocket

Table of Contents

Save PDF