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Harman HS 500 Service Manual
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Harman HS 500 Service Manual

Harman HS 500 Service Manual

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harman/kardon
HS 300/500 Home Cinema System
SERVICE MANUAL
SERVICE INFO, MECHAS
SERVICING PRECAUTIONS
ESD PRECAUTIONS
BASIC SPECIFICATIONS 300
BASIC SPECIFICATIONS 500
TROUBLESHOOTING GUIDE
PACKING LIST AND VIEW
CONTENTS
2
UNIT EXPLODED VIEW AND PARTS
3
PARTS LIST
5
PINOUTS
6
PCB DRAWINGS
7
BLOCK DIAGRAM
8
WIRING DIAGRAM
10
SCHEMATIC DIAGRAMS
service manual
11
12
69
85
93
94
95
Page 1 of 109

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Summary of Contents for Harman HS 500

  • Page 1 HS 300/500 Home Cinema System SERVICE MANUAL CONTENTS SERVICE INFO, MECHAS UNIT EXPLODED VIEW AND PARTS SERVICING PRECAUTIONS PARTS LIST ESD PRECAUTIONS PINOUTS BASIC SPECIFICATIONS 300 PCB DRAWINGS BASIC SPECIFICATIONS 500 BLOCK DIAGRAM TROUBLESHOOTING GUIDE WIRING DIAGRAM...

  • Page 2: Service Info

    Service Info HS 300/500 23 Aug 2007 All harman/kardon Service Centers Models: HS 300/500 Subject: Hardware changes (2 changes, mecha and main board). Please note that a change in hardware from Sanyo optics and mecha to Hitachi optics and mecha has been carried out from the serial numbers stated below.

  • Page 3: Servicing Precautions

    SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
  • Page 4 NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo- nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

  • Page 5: Esd Precautions

    ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com- monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir- cuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
  • Page 6 All features and specifications are subject to change without notice. Harman Kardon is a registered trademark of Harman International Industries, Incorporated. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories, registered in the United States and/or other countries. All rights reserved.
  • Page 7 All features and specifications are subject to change without notice. Harman Kardon is a registered trademark of Harman International Industries, Incorporated. Dolby, Pro Logic and the double-D symbol are trademarks of Dolby Laboratories, registered in the United States and/or other countries. All rights reserved.

  • Page 8: Troubleshooting Guide

    Should any problem persist, consult your • Make sure that you have selected the correct No sound or only very low volume from authorized Harman Kardon dealer. source on the system. the rear speakers. • Press MUTE on the remote control, if the •...

  • Page 9: Troubleshooting

    Troubleshooting Track Skip or direct select with numeric The subtitles cannot be turned off when buttons, Search, Slow-motion play, repeat you play a DVD. play or Program play, etc., cannot be done. • Depending on the DVD, you may not be able to •...
  • Page 10 HS300/500 PACKING LIST Part No. Description Qty. 1 01.00.BZ.X.W.E237 Carton box HS300 EU version 01.00.BZ.X.W.E238 Carton box HS300 US version 01.00.BZ.X.W.E328 Carton box HS500 EU version 01.00.BZ.X.W.E329 Carton box HS500 US version Barcord label 3 01.00.YS.SM1.E265 Owner manual HS300 US version 01.00.YS.SM1.E266...
  • Page 11 HS300/500 EXPLODED VIEW NEW PARTS FOR VERSION 2 (HITACHI LOADER) Description Qty. 17 01.15.JX.EDM3403 HITACHI LOADER 24 0211HAV06M3625C023 MAIN BOARD HS300 v1.7 24 0211HAV06M3625C025 MAIN BOARD HS500 v1.7 Page 11 of 109...
  • Page 12 HS300(B ) Component List Description Specification Location.No. Note 01.00.WJ.TJ.E583 HS300 metals part HS300-chassis HS300-PT01 01.00.WJ.TJ.E416 HS100 metals part HS100-top cover HS100-PT02 01.00.WJ.TJ.E584 HS300 metals part HS300-rear panel(EU) HS300-PT03 EU version 01.00.WJ.TJ.E585 HS300 metals part HS300-rear panel(US) HS300-PT03 US version 01.00.WJ.TJ.E544...
  • Page 13 HS300(B ) Component List Description Specification Location.No. Note HS100 power indicator Transparent ABS + 0100SJHS100E007 HS100 plastic part HS100-RE07 lampshade astigmatism liquide HS100 volume button Transparent ABS + 0100SJHS100E008 HS100 plastic part HS100-RE08 lampshade astigmatism liquide 0100SJHS100E009...

  • Page 14: Cnt.ctx

    HS300(B ) Component List Description Specification Location.No. Note WS-002E+WS-019 HO5VV- 01.47.CNT.ACX.E052 AC power cord EU version F 0.75×2C BK 2M WS-002E+WS-004A 01.47.CNT.ACX.E053 AC power cord US version SJT18AWG×2C BK 2M 0147CNTLJX5E012 SCART cable SCART 1.5M(EU version) 70MM(with 42 bundles...
  • Page 15 HS300(B ) Component List Description Specification Location.No. Note 3*8PWAHC W=7.4(without For open/close buton collar 01.00.WJ.JG.E101 Screw plumbum) and front panel(2) 3*8PBTTC (without For IC and heatsink on 01.00.WJ.JG.E625 Screw plumbum) SMPS(12) 3*8PAHO (without For output port(7),tuner 01.00.WJ.JG.E626...
  • Page 16 HS300(B ) Component List Description Specification Location.No. Note M3*0.5 W=8 (without For heatsink and 01.00.WJ.JG.E635 Flat pad plumbum) amplifier 6 01.00.BZ.X.W.E237 Carton box HS300(US version) For unit and accessories US version 01.00.BZ.X.W.E238 Carton box HS300(EU version) For unit and accessories...
  • Page 17 HS300(B ) Component List Description Specification Location.No. Note Connect CN508 on SMPS 0147CNTLJX7E358 Connect cable 2.54-2.0-4Y-210mm-A and CN14 on mainboard M Connect CN9 on mainboard 0147CNTLJX7E054 Connect cable 2.0-10Y-10Y-70mm-A L and CN303 on output board L Connect CN509 on SMPS...
  • Page 18 HS300(B ) Component List Description Specification Location.No. Note Connect CN601 on 1819C 01.48.BPX.1.E107 Flat cable 1.25*18P*380mmA (A) and CN4 on mainboard Connect CN7 on mainboard 01.48.BPX.1.E103 Flat cable 1.0*16P*70mmA (C) and CN401 on amplifier Connect tuner module and 01.48.BPX.1.E085...
  • Page 19 HS300(B ) Component List Description Specification Location.No. Note 65*20*2MM(with sigle side Stick on chassis for flat 01.00.DP.HM.E313 Sponge glue cable of loader 30*15*4MM(with sigle side For magnetism annulus of 01.00.DP.HM.E314 Sponge glue AC power cord 10*10*6MM(with double 01.00.DP.HM.E289...
  • Page 20 HS300(B ) Component List Description Specification Location.No. Note Front panel board(semi- 0215HAV06K1819C01 HAV06K-1819C01 Two layers board manufactured goods) Front panel board(semi- 0215HAV06K1820C01 HAV06K-1820C01 Two layers board manufactured goods) Front panel board(semi- 0215HAV06K1822C01 HAV06K-1822C01 Two layers board manufactured goods)
  • Page 21 HS500(B) Component List Description Specification Location.No. Note 01.00.WJ.TJ.E822 Heatsink 39*54.5*41mm for amplifier 01.13.L.H.E018 Magnetism annulus F5BRH 25.9*29*12.7mm Important to EMI test 01.13.L.H.E020 Magnetism annulus M248 Important to EMI test for outputboard holding on 01.00.WJ.JG.E547 hexagonal screw M3*20.5...

  • Page 22: Cnt.ctx

    HS500(B) Component List Description Specification Location.No. Note 01.00.YS.SM1.E357 Owner manual HS500 EU version EU version 01.00.YS.TZ.T.E068 Laser label Laser precausion mark Stick on the top of tray 01.00.YS.TZ.T.E057 Laser label Laser precausion guide Stick on the top of tray 01.00.YS.FY3.E529...
  • Page 23 HS500(B) Component List Description Specification Location.No. Note For 2 in 1 button and open/close button 3*6PAHC (without 01.00.WJ.JG.E622 Screw collar(3),1819C and front plumbum) panel(4),1820C and front panel(4) 3*8KBTTNI (without For front panel and 01.00.WJ.JG.E623 Screw plumbum) chassis,pedestal underlay 3*8PWAHC W=7.4(without...

  • Page 24: Plastic Bag For Battery 6*9Cm

    HS500(B) Component List Description Specification Location.No. Note 3*10PMHO (without 01.00.WJ.JG.E632 Screw For SCART output port EU version plumbum) 01.00.WJ.JG.E633 M3 (without plumbum) For SCART output port EU version For IC and SQR7 on 01.00.WJ.JG.E633 M3 (without plumbum)
  • Page 25 HS500(B) Component List Description Specification Location.No. Note 2.0-5Y-5Y-260mm- Connect loader and CN1 on 0147CNTLJX7E026 Connect cable B(UL20080 28AWG) mainboard 2.0-6Y-6Y-350mm- Connect loader and CN2 on 0147CNTLJX7E125 Connect cable B(UL20080 28AWG) mainboard Connect CN606 on 1819C 0147CNTLJX7E357 Connect cable 2.0-7Y-7Y-220MM -A...
  • Page 26 HS500(B) Component List Description Specification Location.No. Note CBADV-19P-19P- 0147CNTLJX7E163 HDMI cable 2M(black,φ5.5 ,30AWG) Connect CN11 on 01.48.BPX.1.E109 Flat cable 1.0*20P*60mmA mainboard (O) and CN302 on mainboard O Connect CN13 on 01.48.BPX.1.E108 Flat cable 1.0*14P*60mmA mainboard (N) and CN301on...
  • Page 27 HS500(B) Component List Description Specification Location.No. Note 38*55*0.5mm( with sigle Stick under outpur board 01.00.DP.JY.E174 Insulated PVC side glue) above mainboard For D504(ISL9R1560PF2 01.00.DP.JY.E124 Insulated particle TO-220 DIP) on SMPS 20*20*8mm( with sigle side Place under big transfer and 01.00.DP.HM.E290...
  • Page 28 HS500(B) Component List Description Specification Location.No. Note Stick between s-video out 01.00.DD.QT.E152 Electric cloth 20*10MM sigle side side and rear panel Mainboard(semi- HAV06M-3625C01(US 0211HAV06M3625C01 Four layers board manufactured goods) Version +HITACHI laser) Mainboard(semi- HAV06M-3625C02(EU 0211HAV06M3625C02 Four layers board...
  • Page 29 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note R97 R98 R100 R101 R102 R103 R104 R105 R106 01.57.R.2.E750F Resistor, chip 0603-75Ω±1% R107 R108 R109 R110 R111 R114 R116 R117 R6 (R120) (R121) R130 01.57.R.2.E101J...
  • Page 30 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note 01.57.R.2.E223J Resistor, chip 0603-22KΩ±5% R84 R85 01.57.R.2.E273J Resistor, chip 0603-27KΩ±5% 01.57.R.2.E333J Resistor, chip 0603-33KΩ±5% 01.57.R.2.E393J Resistor, chip 0603-39KΩ±5% 01.57.R.2.E473J Resistor, chip 0603-47KΩ±5% R22 R54 R93 R95 R165 01.57.R.2.E105J...
  • Page 31 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note Capacitor,multilayer 01.54.CS.2.E391N 0603-390P NPO±5%/50V (C129) ceramic, chip Capacitor,multilayer 01.54.CS.2.E471X 0603-470P X7R±10%/50V C82 C86 C90 ceramic, chip Capacitor,multilayer 01.54.CS.2.E561N 0603-560P NPO±5%/50V C163 ceramic, chip Capacitor,multilayer 01.54.CS.2.E681X...
  • Page 32 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note C6 (C7) C9 C10 (C11) C12 C13 (C14) (C15) (C17) C18 (C21) (C22) C23 (C24) C25 (C26) (C27) (C28) (C29) (C30) C31 C32 (C33) (C34)
  • Page 33 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note 0134CLDE22U16VC Capacitor, AL.electrolytic CD110-22UF/16V 5*11 EC43 EC44 EC45 0134CLDE33U10VC Capacitor, AL.electrolytic CD110-33UF/10V 5*11 EC27 EC3 EC5 EC6 EC7 EC8 0134CLDE47U10VC Capacitor, AL.electrolytic CD110-47UF/10V 5*11...
  • Page 34 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note 0603- Inductor, multilayer ceramic, 01.13.L.L.S.E144 47nH(MLG1608B47NJT000 FB53 Important for EMI test chip 01.13.L.R.E068 Tuner 19k filter EJ219 B1 B2 TOKO 01.13.L.L.S.E136 Inductor, chip...
  • Page 35 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note IC,Analog 01.44.IC.S.E4410 Devices,Integrated Video ADA4410-6 SMD AD CP-32-3 Filter IC,Semtech ,ESD protection 01.44.IC.S.E0514 RClamp0514M SMD U16 U24 U25 U26 Semtech MSOP-10L device IC,TransDimension 01.44.IC.S.E242L...
  • Page 36 HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser) Description Specification Location.No. Note PH-4A ,in-line 01.40.CON.DPH.E020 connector CN14 package,fireproof PH-5A,in-line 01.40.CON.DPH.E024 connector CN1 CN6 package,fireproof PH-6A ,in-line 01.40.CON.DPH.E028 connector CN2 CN17 package,fireproof PH-10A ,in-line 01.40.CON.DPH.E002 connector...
  • Page 37 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note R6 (R120) (R121) R130 01.57.R.2.E101J Resistor, chip 0603-100Ω±5% (R133) R139 (R41) (R71) 01.57.R.2.E151J Resistor, chip 0603-150Ω±5% R179 R150 01.57.R.2.E201J Resistor, chip 0603-200Ω±5% 01.57.R.2.E221J Resistor, chip 0603-220Ω±5%...
  • Page 38 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note 01.57.R.2.E473J Resistor, chip 0603-47KΩ±5% R22 R54 R93 R95 R165 01.57.R.2.E105J Resistor, chip 0603-1MΩ±5% 01.57.R.3.E2R0J Resistor, chip 0805-2Ω±5% R59 R60 Resistor, thick film chip 01.57.R.8.EP0004 0Ω*4 ±5%...
  • Page 39 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note Capacitor,multilayer C91 C94 C99 (C109) C118 01.54.CS.2.E102X 0603-102 X7R±10%/50V ceramic, chip C119 Capacitor,multilayer 01.54.CS.2.E152X 0603-152 X7R±10%/50V (C19) ceramic, chip Capacitor,multilayer 01.54.CS.2.E272X 0603-272 X7R±10%/50V (C20)
  • Page 40 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note C6 (C7) C9 C10 (C11) C12 C13 (C14) (C15) (C17) C18 (C21) (C22) C23 (C24) C25 (C26) (C27) (C28) (C29) (C30) C31 C32 (C33) (C34)
  • Page 41 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note 0134CLDE22U16VC Capacitor, AL.electrolytic CD110-22UF/16V 5*11 EC43 EC44 EC45 0134CLDE33U10VC Capacitor, AL.electrolytic CD110-33UF/10V 5*11 EC27 EC3 EC5 EC6 EC7 EC8 0134CLDE47U10VC Capacitor, AL.electrolytic CD110-47UF/10V 5*11...
  • Page 42 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note 0603- Inductor, multilayer ceramic, 01.13.L.L.S.E144 47nH(MLG1608B47NJT000 FB53 Important for EMI test chip 01.13.L.R.E068 Tuner 19k filter EJ219 B1 B2 TOKO 01.13.L.L.S.E136 Inductor, chip ACM2012-900-2P...
  • Page 43 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note IC,Analog 01.44.IC.S.E4410 Devices,Integrated Video ADA4410-6 SMD AD CP-32-3 Filter IC,Semtech ,ESD protection 01.44.IC.S.E0514 RClamp0514M SMD U16 U24 U25 U26 Semtech MSOP-10L device IC,TransDimension 01.44.IC.S.E242L...
  • Page 44 HAV06M-3625C02 Component List for MainBoard 3625C(EU Version + HITACHI Laser) Specification Location.No. Note Jack,YuanChang,headphon 01.40.CON.DCZ.E203 CKX-3.5-22 J5 J6 e output PH-4A ,in-line 01.40.CON.DPH.E020 connector CN14 package,fireproof PH-5A,in-line 01.40.CON.DPH.E024 connector CN1 CN6 package,fireproof PH-6A ,in-line 01.40.CON.DPH.E028 connector CN2 CN17...
  • Page 45 HAV06I-1804C01 Component List for US OutputBoard 1804C Description Specification Location.No. Note 01.57.R.2.E1781F Resistor, chip 0603-1.78KΩ±1% R319 R329 Important to audio test 01.57.R.2.E222J Resistor, chip 0603-2.2KΩ±5% R304 R312 R364 R380 01.57.R.2.E472J Resistor, chip 0603-4.7KΩ±5% R300 R305 R352 01.57.R.2.E4752F Resistor, chip 0603-4.75KΩ...
  • Page 46 HAV06I-1804C01 Component List for US OutputBoard 1804C Description Specification Location.No. Note 0134CLDE100U16VC Capacitor, AL.electrolytic CD110-100UF/16V 5*11 EC323 0134CLDE220U16VD Capacitor, AL.electrolytic CD110-220UF/16V 6.3*12 EC309 EC311 01.13.L.Z.ESA50 Bead, chip 0603-50Ω FB306 FB307 D300 D301 D302 D303 01.41.D.PS.ELL4148 Diode LL4148 SMD...
  • Page 47 HAV06I-1804C02 Component List for EU OutputBoard 1804C Description Specification Location.No. Note 01.57.R.2.E111J Resistor, chip 0603-110Ω±5% R343 01.57.R.2.E151J Resistor, chip 0603-150Ω±5% R342 01.57.R.2.E221J Resistor, chip 0603-220Ω±5% R341 01.57.R.2.E331J Resistor, chip 0603-330Ω±5% R321 R328 R344 01.57.R.2.E681J Resistor, chip 0603-680Ω±5% R320 R327 01.57.R.2.E1781F...
  • Page 48 HAV06I-1804C02 Component List for EU OutputBoard 1804C Description Specification Location.No. Note Capacitor,multilayer 01.54.CS.2.E101N 0603-100P NPO±5%/50V C317 C318 ceramic, chip Capacitor,multilayer 01.54.CS.3.E681N 0805-680P NPO±5%/50V C307 C311 Important to audio test ceramic, chip Capacitor,multilayer 01.54.CS.3.E102N 0805-102 NPO±5%/50V C305 C310...
  • Page 49 HAV06I-1804C02 Component List for EU OutputBoard 1804C Description Specification Location.No. Note 1.0-20Pin-line package with 0140CONS10FPC2E031 FPC connector CN302 double side touch ,black) 01.40.CON.DPH.E002 connector PH-10A ,fireproof CN303 01.40.CON.DPH.E020 connector PH-4A fireproof CN304 Jack, Fiber optic output jack 01.43.E004...
  • Page 50 HAV06A-1805C01 Component List for HS500 Amplifier Board 1805C Description Specification Location.No. Note Capacitor,multilayer 01.54.CS.2.E270N 0603-27P NPO±5%/50V C407 ceramic, chip Capacitor,multilayer 01.54.CS.2.E101N 0603-100P NPO±5%/50V C405 ceramic, chip Capacitor,multilayer 01.54.CS.2.E221N 0603-220P NPO±5%/50V C424 ceramic, chip Capacitor,multilayer 01.54.CS.2.E102X 0603-102 X7R±10%/50V...
  • Page 51 HAV06A-1805C01 Component List for HS500 Amplifier Board 1805C Description Specification Location.No. Note 0134CLDEH100U16VD Capacitor, AL.electrolytic CD288H-100UF/16V 5*12 EC403 EC404 CD288H-1000UF/50V 0134CLDE1000U50VH Capacitor, AL.electrolytic EC405 EC406 EC407 13*25 0134CLDE28868U50 Capacitor, AL.electrolytic CD288H-47UF/25V 5*12 EC400 EC401 0134CLDEH47U25VD Capacitor, AL.electrolytic...
  • Page 52 HAV06A-1805C02 Component List for HS300 Amplifier Board 1805C Description Specification Location.No. Note 01.57.R.2.E000J Resistor, chip 0603-0Ω ±5% R405 R406 R407 R408 01.57.R.2.E151J Resistor, chip 0603-150Ω±5% R443 01.57.R.2.E271J Resistor, chip 0603-270Ω±5% R403 01.57.R.2.E102J Resistor, chip 0603-1KΩ±5% R413 01.57.R.2.E152J Resistor, chip 0603-1.5KΩ±5%...
  • Page 53 HAV06A-1805C02 Component List for HS300 Amplifier Board 1805C Description Specification Location.No. Note (C402) (C403) (C408) (C410) (C413) (C414) (C416) (C417) (C418) (C419) (C420) C461 C462 Capacitor,multilayer C463 C464 C465 C488 01.54.CS.3.E104Y 0805-104 Y5V+80-20%/50V ceramic, chip C466 C467 C468 C469...
  • Page 54 HAV06A-1805C02 Component List for HS300 Amplifier Board 1805C Description Specification Location.No. Note 01.42.Q.S.E8050 Transistor KTC8050 SMD (Q402) SOT23 01.42.Q.S.E1037 Transistor 2SA1037AKR SMD (Q404) 01.42.Q.S.E5586 Transistor 2SC5866 SMD (Q403) 01.44.IC.S.E2160 IC, Apogee, Power Device DDX2160 / STA508 SMD...
  • Page 55 HAV06P-1806C01 Component List for HS500 SMPS Board 1806C Description Specification Location.No. Note Resistor, chip R551 R553 R557 R555 R563 R580 R581 R565 01.57.R.3.E102J 0805-1KΩ±5% R566 R540 R567 R568 R587 R536 01.57.R.3.E222J Resistor, chip 0805-2.2KΩ±5% R541 R560 01.57.R.3.E302F Resistor, chip 0805-3KΩ±1%...
  • Page 56 HAV06P-1806C01 Component List for HS500 SMPS Board 1806C Description Specification Location.No. Note Cermet Resistor 01.57.R.J.ED2492F RJ1/4W-249KΩ ±1% R507 R508 XiaMenGaoMing Fixed carbon film 01.57.R.C.ED102 RT1/4W-1KΩ R573 Fixed carbon film 01.57.R.C.EF101 RT1W-100Ω R533 R534 R595 XiaMenGaoMing Fixed carbon film 01.57.R.C.EF104...
  • Page 57 HAV06P-1806C01 Component List for HS500 SMPS Board 1806C Description Specification Location.No. Note Capacitor,multilayer 0805-474 Y5V+80- 01.54.CS.3.E474Y C504 C506 C536 ceramic, chip 20%/50V Capacitor,multilayer 0154CS3E105X25V 0805-105 X7R±10%/25V C505 C512 C538 ceramic, chip Capacitor,multilayer 0135CCE12064U725V 1206-4.7UF-25V C535 ceramic, chip Capacitor,multilayer 01.54.CS.4.E474...
  • Page 58 HAV06P-1806C01 Component List for HS500 SMPS Board 1806C Description Specification Location.No. Note Capacitor, AL.electrolytic CD288H-100UF/25V EC510 EC511 EC514 0134CLDE288100U25V CAPXON 6.3*12 EC518 EC528 Capacitor, AL.electrolytic CD288H-470UF/16V 0134CLDEH470U16VD EC515 EC516 CAPXON 8*12 Capacitor, AL.electrolytic CD288H-470UF/25V EC513 EC517 EC523...
  • Page 59 HAV06P-1806C01 Component List for HS500 SMPS Board 1806C Description Specification Location.No. Note 01.41.D.WD.E9V1 Zener diode,DIP 9.1V Z508 Z502 Z501 Z504 Z506 01.41.D.WD.E16V Zener diode,DIP Z505 01.41.D.WS.E15V Zener diode,SMD Z503 Z511 0.5W Diode, Fairchild, 01.41.D.PD.E1560 ISL9R1560PF2 DIP D504...
  • Page 60 HAV06P-1806C01 Component List for HS500 SMPS Board 1806C Description Specification Location.No. Note IC,Fairchild,Power Factor 01.44.IC.S.EL4800 Correction and PWM ML4800 SMD U501 Controller Combo IC,Fairchild,Power FSDM07652RBWDTU 01.44.IC.D.E07652 U503 Switch Vertical VH three holes 01.40.CON.DCZ.E129 Connector two pins white...
  • Page 61 HAV06P-1806C02 Component List for HS300 SMPS Board 1806C Description Specification Location.No. Note 01.57.R.3.E101J Resistor, chip 0805-100Ω±5% R515 01.57.R.3.E221J Resistor, chip 0805-220Ω±5% R523 01.57.R.3.E471J Resistor, chip 0805-470Ω±5% R532 R561 01.57.R.3.E511J Resistor, chip 0805-510Ω±5% R556 R551 R553 R557 R555 R563 R580 R581 R565 01.57.R.3.E102J...
  • Page 62 HAV06P-1806C02 Component List for HS300 SMPS Board 1806C Description Specification Location.No. Note 01.57.R.J.ED2492F Cermet Resistor RJ1/4W-249KΩ ±1% R507 R508 XiaMenGaoMing 01.57.R.C.ED102 Fixed carbon film RT1/4W-1KΩ R573 01.57.R.C.EF101 Fixed carbon film RT1W-100Ω R533 R534 R595 XiaMenGaoMing 01.57.R.C.EF104 Fixed carbon film RT1W-100KΩ...
  • Page 63 HAV06P-1806C02 Component List for HS300 SMPS Board 1806C Description Specification Location.No. Note Capacitor,multilayer 0135CCE12064U725V 1206-4.7UF-25V C535 ceramic, chip Capacitor,multilayer 01.54.CS.4.E474 1206-474 C534 ceramic, chip 0100CDDLE223100V Dacron terylene condenser 223/100V C533 Monolithic Ceramic 104/50V X7R±10% (pin 0100CDDSE10450V C521 Capacitor space 5.08)
  • Page 64 HAV06P-1806C02 Component List for HS300 SMPS Board 1806C Description Specification Location.No. Note 01.13.L.L.D.E144 storage inductor L-ER3501 DIP L502 FuLei/SK 01.13.L.L.D.E145 Filter inductor L-100A DIP L503 FuLei/SK 01.13.L.L.D.E141 Filter inductor L-200A DIP L511 L509 FuLei/SK 01.13.L.L.D.E171 Common Mode Choke...
  • Page 65 HAV06P-1806C02 Component List for HS300 SMPS Board 1806C Description Specification Location.No. Note IC, Fairchild, Voltage 01.44.IC.D.E7913 KA7912 DIP U512 Regulator IC, Fairchild, Voltage 01.44.IC.D.EBA033 BA033BCO DIP U509 Regulator IC, Fairchild, Voltage 01.44.IC.D.E78R05 KA78R05STU DIP U508 Regulator IC, Fairchild, Voltage 01.44.IC.D.E78R12...
  • Page 66 HAV06P-1806C02 Component List for HS300 SMPS Board 1806C Description Specification Location.No. Note 01.57.R.3.E000J Resistor, chip 0805-0Ω ±5% (R645) (R646) 01.57.R.3.E101J Resistor, chip 0805-100Ω±5% (R606) (R607) 01.57.R.3.E471J Resistor, chip 0805-470Ω±5% (R605) (R601) (R603) (R604) 01.57.R.3.E472J Resistor, chip 0805-4.7KΩ±5%...
  • Page 67 HAV06K-1819C01 Component List for Front Panel Display Board 1819C Description Specification Location.No. Note IC,Semtech ,ESD protection 01.44.IC.S.E0514 RClamp0514M SMD (U602) Semtech MSOP-10L device 01.44.IC.D.E16C56A IC, Microchip, MCU PIC16C56A-04/P U601 Burn-in firmware 01.16.E1303F VFD22-1303F VFD601 JingDongFang In ZheJiang 01.40.CON.DCZ.E219...
  • Page 68 HAV06K-1820C01 Component List for Front Panel Volume Board 1820C Description Specification Location.No. Note EC605 EC606 EC607 EC608 EC609 EC610 0134CLDE47U50VCD Capacitor, AL.electrolytic CD110-47UF/50V 6.3*12 EC611 EC612 EC613 EC614 EC615 (D606) (D607) (D608) 01.41.D.PS.ELL4148 Diode LL4148 SMD (D609) (D610) (D611) (D612) (D613) (D614) 01.42.Q.S.EC8550...
  • Page 69 Pinouts For HS300 & HS500 8050, NPN Transistor, SMD 8550, PNP Transistor, SMD 2N3904, NPN Transistor, SMD 2N3906,PNP Transistor, SMD DTC343TK, NPN Transistor, SMD 2SB1132 ,Medium Power Transistor, SMD Page 69 of 109...
  • Page 70 LM9022, Vacuum Fluorescent PIC16C56A, MCU, DIP Display Filament Drive, SMD LC75710NE, VFD driver, SMD RCLamp0514M , ESD Element, SMD Page 70 of 109...
  • Page 71 DDX2160, Power Device, SMD IS42S16400B-6T, SDRAM, SMD AAT3522IGY-3.08, RT9161/A-33, Voltage Regulator, SMD Microprocessor Reset Circuit, SMD Page 71 of 109...
  • Page 72 LM833M, pre-amp, SMD NJM2068M, pre-amp, SMD DDX8001, Digital Audio Processor, SMD Page 72 of 109...
  • Page 73 74HCU04, Hex inverter, SMD 74HC158 ,data selectors, SMD 74HCT14, Hex inverting Schmitt trigger, SMD AT24C64, EEPROM, SMD Page 73 of 109...
  • Page 74 BA00HC5FP, Lower Power Device , SMD AM29LV160DB-90EC, flash, SMD Page 74 of 109...
  • Page 75 MBM29LV160BE-70P, flash, SMD LM358,Dual Operational Amplifier,SMD BA6028F, motor driver, Page 75 of 109...
  • Page 76 NJM2561F1,LOW VOLTAGE VIDEO AMPLIFIER ,SMD BU1924, RDS decoder, SMD OUAL RCLK RDATA VERL VDD1 VDD2 VSS1 VSS2 VSS3 BU1924F ADA4410-6, Video Buffer, 2SK3018, Silicon N-channel MOSFET, SMD Page 76 of 109...
  • Page 77 TDOTG242LP ,USB decoder, LM324, Dual Operational Amplifier, SMD Page 77 of 109...
  • Page 78 WM8776SEFT ,Audio ADC & DAC, SMD XC9536XL , High Performance CPLD, SMD Page 78 of 109...
  • Page 79 AML3501,DVD/CD RF processor, SMD UPA672T , N-channel MOSFET , SMD AZ1117H-(1.8 &3.3 &5.0) AF4835 Low Dropout linear regulator ,SMD P-channel power MOSFET, SMD AF2302, N-channel MOSFET , SMD Page 79 of 109...
  • Page 80 SiI9030CTU , DMI panelLink cinema transmitter, SMD ML4800,power factor conection and PWM controller combo, SMD Page 80 of 109...
  • Page 81 AML3278 ,decoder, SMD IEC958 AMCLK AOCLK Memory #1 ALRCLK ADATA_0 ECS_N ADATA_1 EOE_N ADATA_2 ADATA_3 M2_D_0 M2_D_1 M2_D_2 DVDD_DAC(1.2V) M2_D_3 DVSS_DAC(1.2V) M2_D_4 M2_D_5 AVDD_DAC(3.3V) M2_D_6 AVDD_DAC_R(3.3V) M2_D_7 AVDD_DAC_G(3.3V) M2_D_8 AVDD_DAC_B(3.3V) M2_D_9 AVDD_DAC_X(3.3V) M2_D_10 M2_D_11 AVSS_DAC(3.3V) M2_D_12 AVSS_DAC_R(3.3V) M2_D_13 AVSS_DAC_G(3.3V)
  • Page 82 KA278R05C Voltage Regulator, TO-220F-4L KA78R05C Voltage Regulator, TO-220F-4L KA78R12 Voltage Regulator, TO-220F-4L KA431, Precision Adjustable Voltage Regulator, TO-92 PC817, Photoelectric Coupler, DIP L7809, Voltage Regulator, TO-220 Page 82 of 109...
  • Page 83 LM7805, Voltage Regulator, TO-220 78L05, Voltage Regulator, TO-92 D10XB60, Bridge Rectifiers, In-line Package FYPF2010DN Schottky barrier rectifiers, TO-220F Page 83 of 109...
  • Page 84 FFPF30U20STU,ultra fast recovery ISL9R1560PF2 Power rectifier, TO-220F ultrasoft recovery rectifier TO-220 FSDM07652R,green mode Fairchild, BA033BCO power switch, TO-220F Low Dropout voltage regulator, TO-220Fp Page 84 of 109...
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  • Page 93 (Not connected ) HS300 - HS500 BLOCK DIAGRAM NJM2561 CVBS output Flash SDRAM SDRAM EEPROM Front 16Mb 4*16Mb 4*16Mb 24C64 USB plug YPbPr output Video Output OTG242 S-Video output Block ADA4410-6 Scart out/in Rear (EU version only)
  • Page 94 HS300 - HS500 WIRING DIAGRAM ~100-240V AC Power cord USB5V USB5V CN401 AUDIO IN/OUT BOARD MUTE_HP_SUB 1804C AMP_TWAR CN14 HP_L AMP_PD AMPLIFIER BOARD CVBS HP_R CN202 ODATA2 RGB_SWITCH ODATA1 1805C TVFORMAT0 CN304 MCLK_OUT ODATA0 TVFORMAT1 MCLK TUNER_IN_L...
  • Page 95 CN11 RF5V 50R N/A VIDEO5V ALRCK HDMI5V ASCLK +3.3V AMCLK R179 150R 180/480mA S+5V 3.3VA go to Audio In/Out board IR_IN ADATA3 3.3V FRONT_LED 160/260mA A+5V 30/130mA DGND USB3.3V D+5V MUTE_HP_SUB 570/680mA 340/440mA FE3.3V FB10 10mA FB11 MCU_MUTE RF3.3V...
  • Page 96 Power_on 3.3V M1_A[0..11] M1_D[0..15] Configuration M1_A[0..11] M1_D[0..15] Core3.3V ADATA3 FB50 FB49 ADATA0 50R N/A DATA/SDA ADATA1 10uF/16V CLOCK/SCL ADATA2 RESET_N Core1.2V Core3.3V DGND DGND ALRCK DGND 1N4148 74HC14/SO 24C64 DGND DGND DGND DGND COAXIAL SPDIF_OUT IEC958 FB53...
  • Page 97 M1_A[0..11] M2_A[0..11] SDRAM1 SDRAM2 M1_A0 M2_A0 M1_A1 M2_A1 M1_D0 M2_D0 M1_A2 M2_A2 M1_D1 M2_D1 M1_A3 M2_A3 M1_A0 M1_D2 M2_A0 M2_D2 M1_A4 M2_A4 M1_A1 M1_D3 M2_A1 M2_D3 M1_A5 M2_A5 M1_A2 M1_D4 M2_A2 M2_D4 M1_A6 M2_A6 M1_A3 M1_D5 M2_A3...
  • Page 98 RF5V RF5V BA6208F BA5954FP or BA5888FP EC18 TOPEN 47uF/16V LOAD- 3.9k IN/OUT STBY STBY Bout VINFC 470p DRVBIAS CFCERR1 BIAS LOAD+ LOAD+ LOAD- 220p 3.9K DGND TCLOSE Aout CFCERR2 VINTK 5pin 2.0mm DRVBIAS VINSL+ CTKERR1 470p 5.1k...
  • Page 99 VIDEO5V VIDEO5V EC25 C137 10uF/16V NJM2561 EC26 100uF/10V PowerSave DGND 75R 1% FB35 CVBS_OUT Vout V_COMP Vsag C139 TOP VIEW C138 R100 75R 1% 75R 1% 68R 1% NJM2561 Composite video output EC27 DGND DGND DGND 33uF/10V...
  • Page 100 DGND C146 C147 6.8p 6.8p CN14 USB5V 280/800mA 6.00MHz R119 100K N/A C148 EC34 USB_INT 220uF/16V RESET_N /Reset OSC2 R120 100R 4pin 2.0mm USB_CS OSC1 R121 100R DGND M2_WE_N CLKw DGND EOE_N VBUS R122 M2_DQM0 ENVREG USB3.3V...
  • Page 101 HD_D_DE HD_D_[0..23] HD3.3V3 HD_D_[0..23] <112MHz R141=475R 1% >112MHz R141=422R 1% R141 475R 1% EXT_SWING VCC1.8 NOTE: HD_D_0 FB42 CVCC18 HD_D_1 CVCC18 AML3278: HD_D_2 C170 C171 C172 C173 C174 C197 C198 CVCC18 HD_D_3 EC43 CVCC18 HD_D_4 22uF/10V R[0..7]=HD_D_[16..23];...
  • Page 102 A+5V J301 MUTE_R SCART CONNECTOR, RIGHT ANGLE, FEMALE R300 TV FUNCTION PIN8(V) PIN16(V) SWITCH FORMAT0 FORMAT1 4.7K D300 R301 1N4148 D-12V SCART Inactive (Standby) Q300 SCART Active Auto Switch to 4:3 Aspect Ratio 10UF/16V 8050 Q301 SCART Active Auto Switch to 16:9 Aspect Ratio...
  • Page 103 CN601 C618 MCU_OFF VFD601 VFD 12G CLOCK/SCL 5VON DATA/SDA VFD_STB +3.3V U604 MCU_MUTE IR601 C627 EC616 LC75710NE +3.3V 10uF/16V D+5V -12V AM32 AM32 IR_IN AM31 +12V AM31 R636 AM30 FRONT_LED AM30 AM29 IR_IN AM29 AM28 AM28 -29V AM27 +3.3V...
  • Page 104 L400 harman/kardon service manual 15UH GNDREF C461 R420 GNDR1 OUTPL2 104 X7R C436 C437 C484 +28V/+34V GNDREF VREG11 OUTPL1 EC407 C451 R430 C462 GNDR1 OUTPL2 VREG12 VCC1P C426 C427 6.2R +28V/+34V 680pF C479 +3.3V 1000uF/50V VREG11 OUTPL1 PGND1P EC405 0.47uF/NPO...
  • Page 105 CN601 C618 MCU_OFF VFD601 VFD 12G CLOCK/SCL 5VON DATA/SDA VFD_STB +3.3V U604 MCU_MUTE IR601 C627 EC616 LC75710NE +3.3V 10uF/16V D+5V -12V AM32 AM32 IR_IN AM31 +12V AM31 R636 AM30 FRONT_LED AM30 AM29 IR_IN AM29 AM28 AM28 -29V AM27 +3.3V...
  • Page 106 D+5V D+5V VOLUME KNOB R616 10K N/A R617 4.7K W601 FRONT_LED R618 4.7K Q604 Q605 8550 8550 C601 820P C602 820P R622 R623 R624 R625 180R 180R 180R 180R LED603 LED604 LED605 LED606 D+5V CN609 D+5V VOL+...
  • Page 107 K602 Open/close CN607 K601 Standby D602 1N4148 D603 1N4148 5VON R609 5VON R610 4.7K 4.7K 7pin 2.0mm DGND Q602 Q603 V601 V602 V603 V604 V605 8050 8550 R614 R647 R615 R648 200R 200R 510R 510R 5VON 5VON...
  • Page 108 102/250VAC C519 L502 L503 High Voltage! Risk of eletric shook! L501 D504 EC502 C515 R512 R533 Q503 470P/1KV L-ER3501 10UH/10A EC507 L-ER4201 ISL9R1560PF2 330U/450V 100N/630V 200K/3W 100/1W 380VDC IRFP460C D521 1000U/50V D509 D529 R522 HER308 FFPF20U30S C521...
  • Page 109 102/250VAC C519 L502 L503 High Voltage! Risk of eletric shook! L501 D504 EC502 C515 R512 R533 Q503 470P/1KV L-ER3501 10UH/10A EC507 L-ER4201 ISL9R1560PF2 330U/450V 100N/630V 200K/3W 100/1W 380VDC IRFP460C D521 1000U/50V D509 D529 R522 HER308 FFPF30U20STU C521...