HTC DURATIQ RX6 User Manual
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HTC DURATIQ RX6 User Manual

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User Manual
HTC DURATIQ
T6 / RT6 / X6 / RX6
Original instructions

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Summary of Contents for HTC DURATIQ RX6

  • Page 1 User Manual HTC DURATIQ T6 / RT6 / X6 / RX6 Original instructions...
  • Page 3 Fax: +46 (0) 121-152 12 www.htc-floorsystems.com Trademarks HTC is a trademark owned by HTC Sweden AB. Other names and products mentioned in this manual may be registered trademarks owned by the relevant companies. © 2016 HTC Sweden AB. All rights reserved.

  • Page 4: Ec Declaration Of Conformity

    EC Declaration of conformity Manufacturer: HTC Sweden AB Box 69 SE-614 22 Söderköping Sweden +46 (0)121-29400 Type of equipment: Grinding machine Make: Trademark: HTC DURATIQ 6 Year of manufacture: See machine name plate Serial number: See machine name plate Original of the EC declaration of conformity (Swedish). Other languages are translations of the original of the EC declaration of conformity.
  • Page 5 Standards As the manufacturer, we hereby declare under our sole responsibility that the above product with serial numbers from 2016 onward conforms to the applicable regulations in: Household and similar electrical appliances - EN 60335-1:2012 Safety - Part 1: General requirements. Household and similar electrical appliances - EN 60335-1:2012 + A11:2014 Safety - Part 1: General requirements.
  • Page 6 Mechanical vibration -- Measurement and evaluation of human exposure to ISO 5349-1:2001 hand-transmitted vibration -- Part 1: General requirements. Mechanical vibration -- Measurement and evaluation of human exposure to ISO 5349-2:2001 hand-transmitted vibration -- Part 2: Practical guidance for measurement at the workplace. Mechanical vibration -- Hand-held and ISO 20643:2005 hand-guided machinery -- Principles for...

  • Page 7: Table Of Contents

    HTC DURATIQ Table of contents Introduction....................General...................... Liability....................... Warranty ....................Safety......................Symbols that are used................Safety rules....................Information about the machine ..............Unpacking the equipment................Transport ....................3.2.1 Transport ....................3.2.2 Lifting ..................... 3.2.3 Movement....................3.2.4 Hanging the cover .................
  • Page 8 HTC DURATIQ Radio Control..................... Lighting Package ..................GPS Tracker ....................7.4.1 Start Up ....................7.4.2 Registration ................... 7.4.3 Use ......................7.4.4 GSM card ....................7.4.5 Remote Control ..................Water package................... 7.5.1 Mist Cooler System ................7.5.2 Wet grinding ..................Maintenance and repair ................

  • Page 9: Introduction

    Introduction 1 Introduction 1.1 General HTC's machines are used for processing floor surfaces. The machine's area of application depends on the choice of tool. In addition to use and general functions, this manual explains the applications and maintenance of your HTC machine. Contact your local retailer for further information. For contact information, see the start of the manual.

  • Page 10: Safety

    All work must be performed by trained personnel. Users of machines from HTC must have read through the dedicated manual for the machine. Incorrect use of the equipment could result in situations that could cause harm to the operator, the surroundings or the machine.
  • Page 11 Machines from HTC may only be used in the way recommended by HTC. Machines from HTC may only be used for commercial purposes.
  • Page 12 HTC DURATIQ Safety The machine is only tested for use up to 2000 metres above sea level. This information decal is affixed clearly visible on the machine's electrical cabinet. www.htc-floorsystems.com D002998, 01.06...

  • Page 13: Information About The Machine

    HTC DURATIQ Information about the machine 3 Information about the machine 3.1 Unpacking the equipment Check the packaging and equipment carefully on delivery for any possible transport damage. If there is any sign of damage, contact the retailer and report the damage. Report packaging damage to the transport company as well.
  • Page 14 HTC DURATIQ Information about the machine Fixing points for lifting and securing. www.htc-floorsystems.com D002998, 01.06...

  • Page 15: Hanging The Cover

    Information about the machine 3.2.4 Hanging the cover During transport or work with HTC grouting, the cover can be hung up so it does not drag on the surface. Lift up the cover and secure it with the rubber straps to secure the cover in the raised position.

  • Page 16: Support Wheel

    HTC DURATIQ Information about the machine 3.2.5 Support wheel To ease movement, a support wheel can be firmly mounted on the machine. The support wheel can be mounted during grinding. 3.3 Storage The machine should be stored in a heated, dry area when not in use. It may be damaged by condensation and cold.

  • Page 17: Machine Name Plate

    HTC DURATIQ Information about the machine 3.4 Machine name plate The machine name plate provides the following information. The model and serial number must be specified when ordering spare parts for the machine. Name Description Model Model Part no Part number...

  • Page 18: Hand And Arm Vibrations

    Information about the machine 3.5 Hand and arm vibrations Hand and arm-weighted vibration levels [m/s ] for HTC DURATIQ have been measured using equipment approved in accordance with ISO 5349-1:2001. The uncertainty of measurement for the measuring equipment is given as ±2%.

  • Page 19: Machine Description

    4 Machine description 4.1 General machine description A grinding machine from HTC has been developed for processing various types of floor. It is used to grind, coarse grind, prepare and polish concrete, natural stone and terrazzo floors or other materials specified in this manual or material recommended by HTC.
  • Page 20 HTC DURATIQ Machine description Description Storage hatch Handlebar locking rough adjustment Storage hatch Lifting point Fixing point for support wheel and securing the load Nozzle for Mist Cooler System Handlebar Handlebar locking fine adjustment Service hatch Weight handle Weight Weight locking...
  • Page 21 HTC DURATIQ Machine description Description Control panel Handle lock Electrical connection Connection, dust extractor Control cabinet Water quick release coupling D002998, 01.06 www.htc-floorsystems.com...

  • Page 22: Storage Compartment

    HTC DURATIQ Machine description 4.2 Storage compartment Description Storage compartment Service hatches www.htc-floorsystems.com D002998, 01.06...
  • Page 23 HTC DURATIQ Machine description Description Accessories Battery charger for remote Radio package control Cooling fans Connection panel for accessories Water tank Water package Radio receiver Radio package Battery disconnector Radio package Water level sensor Water package Relay Radio package Battery...

  • Page 24: Control Cabinet

    HTC DURATIQ Machine description 4.3 Control cabinet Designation Description Miniature circuit breakers 2 x 5A for Power Supply Mainboard Fuse 4A, Control Panel Fuse 4A, GPS Fuse 4A, Water / Mist System Fuse 4A, Radio / Cooling Fans, Fuse 4A, Extra...

  • Page 25: Description Of Controls - Control Panel (Hmi)

    HTC DURATIQ Machine description 4.4 Description of Controls – Control Panel (HMI) D002998, 01.06 www.htc-floorsystems.com...
  • Page 26 HTC DURATIQ Machine description Function Description On / Off To start / stop the machine Information Panel See Information Panel page 27. Menu Right / Left – Menu navigation as well as changing the operation gauge. Up / Down – Menu navigation as well as Night Panel Menu Buttons on/off.

  • Page 27: Information Panel

    HTC DURATIQ Machine description 4.5 Information Panel D002998, 01.06 www.htc-floorsystems.com...
  • Page 28 HTC DURATIQ Machine description Symbol Name Explanation Lit when the machine is in radio mode. When in radio mode, only the Emergency Radio Stop Button and the Radio Button on the machine's control panel function. Light front Lit when the front light is activated.
  • Page 29 HTC DURATIQ Machine description Symbol Name Explanation Voltage Shows the mains voltage. Shows operating time h, distance m and Operation Gauge energy kWh. Shows the rotational speed of the Grinding Speed grinding discs. Shows the machine's control voltage. Control Voltage Shows battery voltage when the machine is operated on batteries only.

  • Page 30: Connection Panel

    HTC DURATIQ Machine description 4.6 Connection Panel Symbol Connection for Control panel Radio Receiver CAN bus Extra equipment, 24 V Extra 2. Used for future equipment Mist Cooler System Water supply valve Cooling fans Work lighting www.htc-floorsystems.com D002998, 01.06...

  • Page 31: Operation

    The following section describes how to change tools and how to operate the grinding machine. This section does not deal with the technical aspects of grinding, such as selection of grinding tools, etc. For choice of tool, go to HTC's website www.htc-floorsystems.com for more information.
  • Page 32 HTC DURATIQ Operation Place in the right working height using the various settings. Description Handle position 1 Handle position 2 Handle position 3 Handle position 4 www.htc-floorsystems.com D002998, 01.06...

  • Page 33: Handling Weights

    HTC DURATIQ Operation 5.3 Handling weights Weights in the different positions Weight position 1 Weight position 2 Weight position 3 Weight position 4 The machine is equipped with two weights to make it easy to move the machine's centre of gravity.
  • Page 34 HTC DURATIQ Operation WARNING Risk of crushing. Risk for personal injury. Ensure that the pin locks in the position wanted when adjusting the weights. Ensure that there is no gap at the sides when the weight is locked. Risk for the lock releasing.

  • Page 35: Cable And Hose Strain Relief Device

    HTC DURATIQ Operation 5.4 Cable and Hose Strain Relief Device There are two alternative cable and hose strain relief devices on the machine. Use the one that is most suitable for the work situation in question. Ensure that the grinding cover is not affected by tension in the hose.

  • Page 36: Fitting Grinding Tools

    HTC DURATIQ Operation Raise the handle to the third position in accordance with the Handle Settings page Lower the weights back and place a foot on one of the weights. See Handling weights page 33. The machine may be heavy. Using the fine adjustment makes it easier to adjust the settings, see Handle Settings page 32.
  • Page 37 HTC DURATIQ Operation Slide the new grinding tool diagonally, from above, down into the appropriate guide slot on the tool holder. Then push the tool fully into the guide slot. Lock the grinding tool into the tool holder by giving it a few light taps with a hammer.

  • Page 38: Grinding

    HTC DURATIQ Grinding 6 Grinding Connect a dust extractor to the machine. For available models of dust extractors, go to HTC's website www.htc-floorsystems.com for more information. Place the handle to the working position, see page 32. WARNING Risk for personal injury.

  • Page 39: Manual Grinding

    HTC DURATIQ Grinding 6.1.1 Manual Grinding Make sure the emergency stop switch (1) is not activated. If not, turn clockwise according to arrows on the switch. Press the button on/off (2). Start the dust extractor, if dry grinding is to be done.

  • Page 40: Making Operation Easier

    HTC DURATIQ Grinding 6.2 Making Operation Easier WARNING Risk for personal injury. Do not let the cable come into contact with the rotating tools. In order to keep the suction hose for the dust extractor and the power cable out of the working area and/or path of the machine, the hose and cable can be arranged as shown in the picture below.

  • Page 41: Accessories

    HTC DURATIQ Accessories 7 Accessories 7.1 Radio package 7.1.1 Description of Controls – Remote Control D002998, 01.06 www.htc-floorsystems.com...
  • Page 42 HTC DURATIQ Accessories Function Description Future Functions Right / Left – Menu navigation as well as changing the operation gauge. Menu Buttons Right / Left – Menu navigation as well as changing the screensaver. Future Functions Display See Information Panel page 27.
  • Page 43 HTC DURATIQ Accessories Function Description Grinding Speed Adjustment of the Grinding Speed Hanging Bracket For belt or shoulder hook. Radio Communication Start radio communication. S-key Radio Off / On. As well as key code for the radio. Battery For charging see: Battery Charging Charging page 45.

  • Page 44: Radio Receiver

    HTC DURATIQ Accessories 7.1.2 Radio Receiver Lamp Explanation Is not lit The receiver is not powered up. The receiver is powered up but does not have radio POWER link. Flashes The receiver is powered up and has radio link. Is not lit The receiver is working correctly.

  • Page 45: Charging

    HTC DURATIQ Accessories 7.1.3 Charging Machine Battery If the battery disconnector is closed (turned clockwise), the machine battery is charged. The battery disconnector should be closed when the machine is propelled using the remote control. The battery disconnector can be left closed when the machine is connected to the mains.

  • Page 46: Locking The Wheels

    HTC DURATIQ Accessories 7.1.5 Locking the Wheels Machines with radio control are equipped with a locking mechanism on each wheel. Wheel locking is used to lock and release the machine's wheels from their drive motors. In the locked position, the drive motors are connected to the wheels, this means that the machine can only be moved by using the drive motors via the operating panel or the remote control.

  • Page 47: Radio Control

    HTC DURATIQ Accessories 7.2 Radio Control Lock/Release Wheel Locking See Locking the Wheels page 46. Battery Disconnector Switch on the battery disconnector, see Charging page Remote Control Ensure that the emergency stop switch (5) is disconnected as well as that the D-P-R control is in position P and the grinding switch is in position 0.
  • Page 48 HTC DURATIQ Accessories Grinding Set the grinding speed using the knob (10). The set value can be seen on the display. Set the propulsion speed using the knob (11). The set value can be seen on the display. Choose direction of rotation (12) for grinding. The machine starts grinding.

  • Page 49: Lighting Package

    HTC DURATIQ Accessories 7.3 Lighting Package Lighting is used to illuminate the area around the machine. There is the option to have two lamps pointing forwards and one lamp backwards. The lamps have a magnetic base and spiral cable. For this reason, they can be moved about on the machine to suitable positions.

  • Page 50: Gps Tracker

    HTC DURATIQ Accessories 7.4 GPS Tracker 7.4.1 Start Up 1 Start up outdoors so the GPS tracker has free sight for positioning. 2 Start the grinding machine with the On/Off button. 3 Remove the GPS tracker (1) from the holder and push in the voltage cable (2) at the same time as the cover comes loose (3).

  • Page 51: Registration

    HTC DURATIQ Accessories 7.4.2 Registration Until the GPS tracker is registered, alarm functions cannot be activated and anybody can trace the position of the GPS tracker. A SIM card with SEK 100 from Telenor is enclosed. In countries outside Sweden, it may be easiest and simplest to acquire a SIM card from a local operator to reduce costs and to simplify handling.

  • Page 52: Gsm Card

    HTC DURATIQ Accessories When the remote control is used to activate Geofence alarm or sensor alarm, the machine is locked. The machine is unlocked using the remote control's standby or with PIN code (see machine manual). Alarm is given via text message to the mobile numbers that are entered on the GPS tracker's website.

  • Page 53: Water Package

    7.5 Water package 7.5.1 Mist Cooler System Machines from HTC can be equipped with a Mist Cooler system for effective cooling of the grinding tools. The Mist Cooler System can be offered as a retrofit. The Mist Cooler System creates a very finely divided water mist that is distributed on the floor surface through a nozzle.

  • Page 54: Wet Grinding

    HTC DURATIQ Accessories Switch off the Mist Cooler System by pressing the same button once grinding is finished. 7.5.2 Wet grinding NOTE Make sure the water supply is only on during grinding. Always use liquid suction when wet grinding. Wet grinding with water is used when grinding difficult to grind floors. It is also used to obtain a greater performance or lower temperature during grinding.
  • Page 55 HTC DURATIQ Accessories Start the water flow by pressing the button on the control panel. Increase and decrease the water flow using respectively. The water is distributed via slits in the hose under the cover. D002998, 01.06 www.htc-floorsystems.com...

  • Page 56: Maintenance And Repair

    HTC DURATIQ Maintenance and repair 8 Maintenance and repair For the HTC Support website, scan the QR code with a mobile phone with Internet access or go to: http://www.htc-floorsystems.com/support/. 8.1 General WARNING Moving parts. High noise level. Risk for personal injury.

  • Page 57: Prior To Each New Grinding Process

    Check the radio's rubber bellows on the joystick and switches. Replace, if necessary. 8.6 Repairs All repairs that may need to be performed must be done by one of the HTC authorised service centres. Contact your retailer if your machine requires servicing. For contact information, see the start of the manual.

  • Page 58: Spare Parts

    If you have any questions, please contact your nearest HTC retailer. Only original tools and spare parts from HTC may be used. Otherwise, the warranty will be invalid. 8.8 Warranty In order for the warranty to be valid, only original HTC parts should be used.

  • Page 59: Troubleshooting

    HTC DURATIQ Troubleshooting 9 Troubleshooting 9.1 General This chapter describes faults that may occur and how to deal with these faults. If the faults cannot be dealt with, or if there are other faults, contact your nearest retailer. For contact information, see the start of the manual.

  • Page 60: Fuse Or Earth Fault Breaker Trip Frequently

    HTC DURATIQ Troubleshooting 9.3 Fuse or earth fault breaker trip frequently Fault description Cause Instruction user EMC filter, cabling or Too high a leakage Earth fault breaker trips. converter current/earth fault. Check size of fuses and inertia. Reduce the machine's load...

  • Page 61: Warnings And Error Messages

    HTC DURATIQ Troubleshooting 9.5 Warnings and Error Messages 9.5.1 Warnings The error messages and warnings are shown on the display on the machine and/or remote control. A warning message is displayed in yellow on the display, the machine can still be used.
  • Page 62 Warning Fault description Action CONTROL VOLTAGE Check PSU. Check Low control voltage. battery voltage. GENERIC INVERTER Go to the HTC Support Converter indicates error. WARNING (error code) website. Check the function of the fans. Clean fans/cooling flange. HEATSINK Frequency converter...

  • Page 63: Error Messages

    ACTIVATED activated. connection button. See Radio Control Radio Control page Generic error converter, GENERIC INVERTOR Go to the HTC Support radio, left/right drive ERROR website. motor. Generic error converter, GENERIC..ERROR Go to the HTC Support radio, left/right drive (error code) website.
  • Page 64 HTC DURATIQ Troubleshooting Symbol Error Message Fault description Action Error on incoming OVERVOLTAGE Input voltage too high. supply. Incoming supply has Phase error incoming lost one or more PHASE LOSS supply. phases. Check incoming supply. Check control voltage. Low voltage radio Check battery voltage.

  • Page 65: Technical Data

    HTC DURATIQ 10 Technical Data DURATIQ T6 DURATIQ T6 DURATIQ T6 DURATIQ T6 140602 140606 140610 140614 Output 6 kW / 8 hp 7.5 kW / 10 hp Current 50 A 30 A 15 A Frequency 50-60 Hz 1x200-240 V...
  • Page 66 HTC DURATIQ DURATIQ T6 DURATIQ T6 DURATIQ T6 DURATIQ T6 140602 140606 140610 140614 Rec. minimum 16 mm² 6 mm² 2.5 mm² cable area 6 AWG 10 AWG 14 AWG Storage temp. -20 – +60 °C (short term, e.g. - 4 – +140 °F transport) -10°...
  • Page 67 HTC DURATIQ DURATIQ RT6 DURATIQ RT6 DURATIQ RT6 DURATIQ RT6 140601 140605 140609 140613 Output 6 KW / 8 hp 7.5 kW / 10 hp Current 50 A 30 A 15 A Frequency 50-60Hz 1x200-240 V 3x200-240 V 3x380-415 V...
  • Page 68 HTC DURATIQ DURATIQ RT6 DURATIQ RT6 DURATIQ RT6 DURATIQ RT6 140601 140605 140609 140613 -10° – +40 °C Working temp. +14 – +104 °F Humidity Max. 95% but no condensation Sound pressure level, according 82 – 88 dBA to ISO 11201...
  • Page 69 HTC DURATIQ DURATIQ X6 DURATIQ X6 DURATIQ X6 DURATIQ X6 140604 140608 140612 140616 Output 6 kW / 8 hp 7.5 kW / 10 hp Current 50 A 30 A 15 A Frequency 50-60 Hz 1x200-240 V 3x200-240 V 3x380-415 V...
  • Page 70 HTC DURATIQ DURATIQ X6 DURATIQ X6 DURATIQ X6 DURATIQ X6 140604 140608 140612 140616 -10° – +40 °C Working temp. +14 – +104 °F Humidity Max. 95% but no condensation Sound pressure level, according 82 – 88 dBA to ISO 11201...
  • Page 71 HTC DURATIQ DURATIQ RX6 DURATIQ RX6 DURATIQ RX6 DURATIQ RX6 140603 140607 140611 140615 Output 6 kW / 8 hp 7.5 kW / 10 hp Current 50 A 30 A 15 A Frequency 50-60 Hz 1x200-240 V 3x200-240 V 3x380-415 V...
  • Page 72 HTC DURATIQ DURATIQ RX6 DURATIQ RX6 DURATIQ RX6 DURATIQ RX6 140603 140607 140611 140615 -10° – +40 °C Working temp. +14 – +104 °F Humidity Max. 95% but no condensation Sound pressure level, according 82 – 88 dBA to ISO 11201...
  • Page 73 HTC DURATIQ Dimensions 1346 mm 657 mm 2018 mm Grinding position 53 inch 26 inch 79.5 inch D002998, 01.06 www.htc-floorsystems.com...
  • Page 74 HTC DURATIQ Dimensions 1054 mm 657 mm 1385 mm 1958 mm Transport position 41.5 inch 26 inch 54.5 inch 77 inch www.htc-floorsystems.com D002998, 01.06...

  • Page 75: Environment

    HTC DURATIQ Environment 11 Environment HTC's products are constructed mainly of recyclable metal and plastic. The main materials used are listed below. 11.1 Chassis Machine part Material Waste management Chassis Metal Metal recycling Plastic Handle Metal recycling covered steel Wheels...

  • Page 76: Electrical System

    Electrical components Electronic waste If possible, different metals should be separated. 11.4 Recycling The machine or machine components can be returned to HTC Sweden AB. The machine or machine components can be returned to HTC Sweden AB. For recycling and scrapping of...

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