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RVLQ05CA
Installer's reference manual
Rotex RVLQ05CA Installer's Reference Manual
Hpu hybrid
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 About the Product
2 About the Documentation
About this Document
3 General Safety Precautions
Meaning of Warnings and Symbols
For the Installer
General
Installation Site
Refrigerant
Water
Electrical
Gas
Gas Exhaust
Local Legislation
4 About the Box
Outdoor Unit
To Unpack the Outdoor Unit
To Remove the Accessories from the Outdoor Unit
Indoor Unit
To Unpack the Indoor Unit
To Remove the Accessories from the Indoor Unit
Gas Boiler
To Unpack the Gas Boiler
To Remove the Accessories from the Gas Boiler
5 About the Units and Options
Identification
Identification Label: Outdoor Unit
Identification Label: Indoor Unit
Identification Label: Gas Boiler
Possible Combinations of Units and Options
List of Options for Outdoor Unit
List of Options for Indoor Unit
List of Options for Gas Boiler
Possible Combinations of Indoor Unit and Outdoor Unit
Possible Combinations of Indoor Unit and Domestic Hot Water Tank
6 Preparation
Preparing Installation Site
Installation Site Requirements of the Outdoor Unit
Additional Installation Site Requirements of the Outdoor Unit in Cold Climates
Installation Site Requirements of the Indoor Unit
Preparing Refrigerant Piping
Refrigerant Piping Insulation
Refrigerant Piping Requirements
Preparing Water Piping
Water Circuit Requirements
Formula to Calculate the Expansion Vessel Pre-Pressure
To Check the Water Volume
Changing the Pre-Pressure of the Expansion Vessel
To Check the Water Volume: Examples
Preparing Electrical Wiring
About Preparing Electrical Wiring
About Preferential Kwh Rate Power Supply
Overview of Electrical Connections Except External Actuators
Overview of Electrical Connections for External and Internal Actuators
7 Installation
Opening the Units
To Open the Outdoor Unit
To Open the Switch Box Cover of the Indoor Unit
To Open the Gas Boiler
To Open the Switch Box Cover of the Gas Boiler
Mounting the Outdoor Unit
To Prepare the Installation Structure
To Install the Outdoor Unit
To Prepare Drain Work
To Prevent the Outdoor Unit from Falling over
Mounting the Indoor Unit
To Install the Indoor Unit
Mounting the Gas Boiler
To Install the Gas Boiler
To Install the Condensate Trap
Condensate Pipe Work
Internal Connections
External Connections
Connecting the Refrigerant Piping
Condensate Pump
Pipe Bending Guidelines
To Braze the Pipe End
To Flare the Pipe End
To Connect the Refrigerant Piping to the Outdoor Unit
To Handle the Service Cap
To Handle the Stem Cap
To Handle the Stop Valve
To Open/Close the Stop Valve
About Checking the Refrigerant Piping
To Check for Leaks
To Connect the Refrigerant Piping to the Indoor Unit
To Perform Vacuum Drying
To Calculate the Complete Recharge Amount
To Charge Refrigerant
To Determine the Additional Refrigerant Amount
To Fix the Fluorinated Greenhouse Gases Label
Connecting the Water Piping
Connecting the Water Piping of the Indoor Unit
Connecting the Water Piping of the Gas Boiler
To Fill the Space Heating Circuit
To Fill the Domestic Water Circuit of the Gas Boiler
To Fill the Domestic Hot Water Tank
To Insulate the Water Piping
Connecting the Electrical Wiring
About Electrical Compliance
To Connect the Electrical Wiring on the Outdoor Unit
To Connect the Electrical Wiring on the Indoor Unit
To Connect the Electrical Wiring on the Indoor Unit
To Connect the Main Power Supply of the Indoor Unit
To Connect the Main Power Supply of the Gas Boiler
To Connect the Communication Cable between Gas Boiler and Indoor Unit
To Connect the User Interface
To Connect the Shut-Off Valve
To Connect the Electrical Meter
To Connect the Gas Meter
To Connect the Domestic Hot Water Pump
To Connect the Alarm Output
To Connect the Space Cooling/Heating ON/OFF Output
To Connect the Power Consumption Digital Inputs
Connecting the Gas Piping
To Connect the Gas Pipe
Connecting the Boiler to the Flue Gas System
Connection
To Change the 60/100 Concentric Connection to a Dual Pipe Connection
Calculate the Total Piping Length
Appliance Categories and Pipe Lengths
Applicable Materials
Flue Pipe Position
Insulation of the Gas Exhaust and Air Intake
Fitting a Horizontal Flue System
Fitting a Vertical Flue System
7.10.10 Plume Management Kit
7.10.11 Flues in Voids
Finishing the Outdoor Unit Installation
To Finish the Outdoor Unit Installation
To Close the Outdoor Unit
Finishing the Indoor Unit Installation
To Close the Indoor Unit
Finishing the Gas Boiler Installation
To Purge the Gas Supply
To Close the Gas Boiler
To Install the Cover Plate
8 Configuration
Indoor Unit
Overview: Configuration
Basic Configuration
Domestic Hot Water Control
Advanced Configuration/Optimization
System Settings
Menu Structure: Overview
Menu Structure: Overview Installer Settings
Gas Boiler
Overview: Configuration
Basic Configuration
Frost Protection Function
9 Operation
Overview: Operation
Heating
Domestic Hot Water
Flow Resistance Graph for Appliance Domestic Hot Water Circuit
Operation Modes
10 Commissioning
Overview: Commissioning
Checklist before Test Run
Air Purge Function
To Perform a Manual Air Purge
To Perform an Automatic Air Purge
To Interrupt Air Purge
To Perform a Test Run
To Perform an Actuator Test Run
Possible Actuator Test Runs
Underfloor Heating Screed Dryout
To Program an Underfloor Heating Screed Dryout Schedule
To Perform an Underfloor Heating Screed Dryout
To Readout the Status of an Underfloor Heating Screed Dryout
To Interrupt an Underfloor Heating Screed Dryout
To Perform an Air Purge on the Gas Supply
To Perform a Test Run on the Gas Boiler
11 Hand-Over to the User
12 Maintenance and Service
Maintenance Safety Precautions
Opening the Indoor Unit
Checklist for Yearly Maintenance of the Indoor Unit
To Disassemble the Gas Boiler
To Clean the Inside of the Gas Boiler
To Assemble the Gas Boiler
13 Troubleshooting
Overview: Troubleshooting
General Guidelines
Solving Problems Based on Symptoms
Symptom: the Unit Is NOT Heating or Cooling as Expected
Symptom: the Compressor Does NOT Start (Space Heating)
Symptom: the Pump Is Making Noise (Cavitation)
Symptom: the Pressure Relief Valve Opens
Symptom: the Water Pressure Relief Valve Leaks
Symptom: the Space Is NOT Sufficiently Heated at Low Outdoor Temperatures
Symptom: the Pressure at the Tapping Point Is Temporarily Unusual High
Symptom: Tank Disinfection Function Is NOT Completed Correctly (AH-Error)
Symptom: Boiler Abnormality Detection (HJ-11 Error)
Symptom: Boiler/Hydrobox Combination Abnormality
13.3.11 Symptom: the Burner Does NOT Ignite
13.3.12 Symptom: the Burner Ignites Noisily
13.3.13 Symptom: the Burner Resonates
Symptom: no Space Heating by the Gas Boiler
13.3.15 Symptom: the Power Is Reduced
Symptom: Space Heating Does NOT Reach the Temperature
Symptom: Hot Water Does NOT Reach the Temperature
Solving Problems Based on Error Codes
Error Codes: Overview
14 Disposal
To Pump down
To Start and Stop Forced Cooling
15 Glossary
16 Technical Data
Dimensions and Service Space
Dimensions and Service Space: Outdoor Unit
Dimensions and Service Space: Indoor Unit
Components
Components: Outdoor Unit
Components: Switch Box (Outdoor Unit)
Components: Indoor Unit
Components: Switch Box (Indoor Unit)
Components: Gas Boiler
Piping Diagram
Piping Diagram: Outdoor Unit
Piping Diagram: Indoor Unit
Wiring Diagram
Wiring Diagram: Outdoor Unit
Wiring Diagram: Indoor Unit
Wiring Diagram: Gas Boiler
Technical Specifications
Technical Specifications: Outdoor Unit
Technical Specifications: Indoor Unit
Technical Specifications: Gas Boiler
Operation Range
Operation Range: Heating and Cooling
ESP Curve
ESP Curve: Indoor Unit
17 Field Settings Table
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See also:
Operation & Installation Manual
Installer reference guide
ROTEX HPU hybrid
+
RVLQ05+08CA
RHYHBH05AA
Installer reference guide
RHYHBH/X08AA
English
ROTEX HPU hybrid
RHYKOMB33AA
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