MSD 6AL 64253 Installation Instructions Manual

Amp ignition control box
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INSTALLATION INSTRUCTIONS
MSD Digital 6A and 6AL Ignition Control
6A - PN 6201/62013, 6AL - PN 6425/64253
ONLINE PRODUCT REGISTRATION: Register your MSD product online. Registering your product
will help if there is ever a warranty issue with your product and helps the MSD R&D team create
new products that you ask for! Go to www.msdperformance.com/registration.

Parts Included:

1 - MSD Ignition
1 - Harness, PN 8860
WARNING: During installation, disconnect the battery cables. When disconnecting the battery always
remove the Negative cable first and install it last.
Note: The Carb label supplied is required to aid in passing the California Smog Check program. This label
must be installed in an underhood location that is readily visible.
Note: If you're triggering an aftermarket EFI system with the Gray wire of the MSD, see page 5 to
deactivate the tach verification feature.
Important: When installing a Digital Series Ignition, timing will be affected, reset to your engine's
specifications.

OPERATION AND FEATURES

DIGITAL OPERATION
The Digital 6A and 6AL use a high speed RISC microcontroller to control the ignition's output while
constantly analyzing the various inputs such as supply voltage, trigger signals and rpm. The high
speed controller can make extremely quick compensations to the output voltage, multiple spark
series, timing and rpm limits while maintaining precise timing and accurate rev limiting. The circuits
and controller of the MSD have been thoroughly filtered to create protection against Electro Magnetic
Interference (EMI).
CAPACITIVE DISCHARGE
The Digital 6A and 6AL feature a capacitive discharge ignition design. The majority of stock ignition
systems are inductive ignitions. In an inductive ignition, the coil must store and step up the voltage
to maximum strength in between each firing. At higher rpm, since there is less time to charge the coil
to full capacity, the voltage falls short of reaching maximum energy which results in a loss of power
or top end miss.
The MSD Ignition features a capacitor which is quickly charged with 520 - 535 volts and stores it until
the ignition is triggered. With the CD design, the voltage sent to the coil positive terminal is always
at full power even at high rpm.
MULTIPLE SPARKS
The MSD produces full power multiple sparks for each firing of a plug. The number of multiple sparks
that occur decreases as rpm increases, however the spark series always lasts for 20° of crankshaft
rotation. Above 3,000 rpm there is simply not enough "time" to fire the spark plug more than once,
so there is only one powerful spark.
PROTECTION
The Digital 6A and 6AL have a built in reverse polarity protection circuit. This will protect the ignition
in the event of wrong connections.
M S D
W W W . M S D P E R F O R M A N C E . C O M
1 - Main Harness
1 - Parts Bag
( 9 1 5 )
6AL ONLY
4 - Vibration Mounts
1 - Screwdriver
8 5 7 - 5 2 0 0
F A X
( 9 1 5 )
1
8 5 7 - 3 3 4 4

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Summarization of Contents

OPERATION AND FEATURES
DIGITAL OPERATION
Explains the microcontroller's role in controlling ignition output and analyzing inputs for precise operation.
CAPACITIVE DISCHARGE
Details the CD ignition design, its advantage over inductive systems, and consistent full power output.
MULTIPLE SPARKS
Describes the multi-spark feature for each firing, decreasing with RPM, and its duration.
PROTECTION
Highlights the built-in reverse polarity protection circuit to prevent damage from incorrect connections.
UNIT FEATURES AND GENERAL INFO
LED INDICATOR
Explains the function of the red LED for monitoring the 6AL ignition status and its various flash patterns.
REV LIMITER
Details the Digital 6AL's Soft Touch Rev Control for smooth rev limiting by dropping spark to individual cylinders.
CYLINDER SELECT
Explains how to program the ignition for different engine cylinder counts using wire loops.
GENERAL INFORMATION
Covers battery requirements, coil compatibility, and tachometer interface details.
SPARK PLUGS AND WIRES
WIRE SELECTION AND ROUTING
Emphasizes using quality helically wound wires and proper routing to minimize EMI and prevent crossfire.
SPARK PLUG SELECTION
Recommends following engine builder specifications and experimenting with plug gap for optimal performance.
MOUNTING INSTRUCTIONS
UNIT PLACEMENT
Advises mounting the MSD unit away from direct engine heat sources and ensuring wire reach and access.
WIRING GUIDE
POWER AND TRIGGER CONNECTIONS
Details the function and connection points for Power Leads, Heavy Red, Heavy Black, Red, Orange, Black, and Trigger Wires.
ACCESSORY AND LOOP WIRES
Explains the Gray Tach output wire and the Red Loop/Blue Loop cylinder-select wire functions.
GENERAL WIRING INFORMATION
Provides guidance on wire length, proper grounding, and bypassing ballast resistors.
PROGRAMMING
CYLINDER SELECT
Details how to select the engine cylinder count by cutting wire loops as shown in Figure 1.
REV LIMITER ADJUSTMENT
Explains how to adjust the rev limiter using rotary dials for 1000 and 100 RPM increments.
REV LIMITER VERIFICATION
Describes how to enable and use the Rev Limiter Verification feature for checking settings via the tachometer.
TROUBLESHOOTING
COMMON ISSUES AND CHECKS
Discusses common problems arising from installation or connections and general checks for proper operation.
TACHOMETER AND ADAPTERS
COMPATIBILITY AND SELECTION
Lists common tachometers and required MSD Tach Adapters based on trigger type and vehicle application.
FOREIGN VEHICLE ISSUES
Addresses no-run situations on foreign vehicles with EFI and the use of specific MSD Tach/Fuel Injection Adapters.
INOPERATIVE TACHOMETERS
Provides steps to troubleshoot inoperative tachometers and select the correct MSD Tach Adapter.
BALLAST RESISTOR WIRING
Details specific wiring for a ballast resistor when using a current trigger tach with the MSD White wire.
ENGINE RUN-ON AND INTERMITTENT PROBLEMS
ENGINE RUN-ON SOLUTION
Explains how to resolve engine run-on issues in older vehicles with external voltage regulators using a diode or resistor.
MISSES AND HESITATION DIAGNOSIS
Guides on diagnosing engine misses or hesitations at higher RPM, focusing on wiring, coil, and plug issues.
TESTING FOR SPARK
WHITE WIRE TRIGGER TEST
Provides step-by-step instructions for testing spark when triggering the ignition with the White wire.
MAGNETIC PICKUP TRIGGER TEST
Offers steps to test for spark when triggering the ignition using the Magnetic Pickup connector.
NO SPARK TROUBLESHOOTING
Lists checks for no spark conditions, including wiring, coil substitution, and voltage checks.
WIRING DIAGRAMS - POINTS/AMPLIFIER SYSTEMS
POINTS/AMPLIFIER STYLE IGNITION
Illustrates wiring for MSD systems connected to points or amplifier style ignitions.
DISTRIBUTOR/CRANK TRIGGER SYSTEMS
Shows wiring for MSD systems connected to MSD distributors or crank triggers.
WIRING DIAGRAMS - SPECIALIZED SYSTEMS
READY-TO-RUN DISTRIBUTOR
Details the wiring for MSD systems using an MSD Ready-to-Run Distributor.
MSD TIMING CONTROL INTEGRATION
Illustrates wiring for MSD systems integrated with an MSD Timing Control unit.
GM IGNITIONS WIRING
DUAL CONNECTOR COIL WIRING
Provides wiring instructions for GM ignitions using a dual connector coil.
SINGLE CONNECTOR COIL WIRING
Details wiring for 1996 and newer GM ignitions with a single connector coil.
GM IGNITIONS - ADVANCED APPLICATIONS
MSD HARNESS INSTALLATION
Shows wiring when using specific MSD harnesses (PN 8876, PN 8877) for GM vehicles.
LARGE CAP HEI DISTRIBUTORS
Illustrates wiring for GM Large Cap HEI distributors with 4, 5, and 7-pin modules.
GM IGNITIONS - HEI DISTRIBUTOR CONFIGURATIONS
HEI 4-PIN MODULE WIRING
Details wiring for GM HEI distributors using a 4-pin module with a magnetic pickup trigger.
HEI 5/7-PIN MODULE WIRING
Illustrates wiring for GM HEI distributors using a 5 or 7-pin module with an amplifier trigger.
FORD IGNITIONS - DURASPARK SYSTEMS
DURASPARK WHITE WIRE TRIGGER
Shows wiring for Ford DuraSpark systems using the White wire trigger method.
DURASPARK MAGNETIC PICKUP TRIGGER
Details wiring for Ford DuraSpark systems using a Magnetic Pickup trigger.
FORD & CHRYSLER IGNITIONS
FORD TFI HARNESS WIRING
Illustrates wiring for Ford TFI systems using the specific PN 8874 harness.
CHRYSLER ELECTRONIC IGNITION
Details wiring for Chrysler electronic ignition systems with a magnetic pickup trigger.
CHRYSLER & DUAL MSD SYSTEMS
LATE MODEL DODGE WIRING
Shows wiring for late model Dodge vehicles with a 2-pin connector, including harness options.
DUAL MSD IGNITION SETUP
Illustrates wiring for a complete dual MSD ignition system setup with specific components.
IMPORT & AFTERMARKET WIRING
GENERAL IMPORT VEHICLE WIRING
Provides general wiring instructions applicable to import vehicles with amplifiers.
MALLORY UNILITE/9000 SERIES (POINTS)
Details wiring for Mallory Unilite or 9000 Series distributors using a points trigger.
AFTERMARKET COMPONENTS WIRING
MALLORY 9000 SERIES (MAGNETIC PICKUP)
Shows wiring for Mallory 9000 Series distributors using a magnetic pickup trigger.
PERTRONIX IGNITOR KIT
Illustrates wiring for Pertronix Ignitor kits connected to the MSD ignition.
TECHNICAL INFORMATION AND SUPPORT
SERVICE AND WARRANTY
Details the process for returning MSD components for warranty service, including RMA number and proof of purchase.
LIMITED WARRANTY TERMS
Outlines the one-year limited warranty against defects in material and workmanship under intended normal use.

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