MSD 6421 Installation Instructions Manual

MSD 6421 Installation Instructions Manual

Ignition control
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MSD 6AL-2 Ignition Control
ONLINE PRODUCT REGISTRATION: Register your MSD product online. Registering your product
will help if there is ever a warranty issue with your product and helps the MSD R&D team create
new products that you ask for! Go to www.msdperformance.com/registration.
Parts Included:
1 - MSD Ignition
1 - Harness, PN 8860
WARNING: During installation, disconnect the battery cables. When disconnecting the battery always
remove the Negative cable first and install it last.
Note: Solid Core spark plug wires cannot be used with an MSD Ignition.
Note: Do not use digital or dial back timing lights.

OPERATION AND FEATURES

DIGITAL OPERATION
The MSD 6AL-2 uses a high speed RISC microcontroller to control the ignition's output while constantly
analyzing the various inputs such as supply voltage, trigger signals and rpm. The high speed con-
troller can make extremely quick compensations to the output voltage, multiple spark series, timing
and rpm limits while maintaining accurate timing signals to within 1° and 1% of the rpm limits. The
circuits and controller of the 6AL-2 have been thoroughly filtered to create protection against Electro
Magnetic Interference (EMI).
CAPACITIVE DISCHARGE
The MSD 6AL-2 features a capacitive discharge ignition design. The majority of stock ignition
systems are inductive ignitions. In an inductive ignition, the coil must store and step up the voltage
to maximum strength in between each firing. At higher rpm, since there is less time to charge the coil
to full capacity, the voltage falls short of reaching maximum energy which results in a loss of power
or top end miss.
The MSD Ignition features a capacitor which is quickly charged with 520 - 535 volts and stores it until
the ignition is triggered. With the CD design, the voltage sent to the coil is always at full power even
at high rpm.
MULTIPLE SPARKS
The MSD produces full power multiple sparks for each firing of a plug. The number of multiple sparks
that occur decreases as rpm increases, however the spark series always lasts for 20° of crankshaft
rotation. Above 3,000 rpm there is simply not enough "time" to fire the spark plug more than once,
so there is only one powerful spark.
PROTECTION
The MSD 6AL-2 has a built in reverse polarity protection circuit. This will protect the ignition in the
event of wrong connections. It will also shut off for protection from a surge in power. The ignition will
still operate once the surge or polarity is corrected.
LED INDICATOR
There is an LED that monitors the status of the Ignition. The LED monitors the trigger signals and will
flash to warn if the supply voltage drops below 9 volts while under 3,000 rpm.
M S D
•   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 5 - 7 1 2 3   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
PN 6421
1 - Screwdriver
1 - Parts Bag, ASY 28928
4 - Vibration Mounts

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Summary of Contents for MSD 6421

  • Page 1 PN 6421 ONLINE PRODUCT REGISTRATION: Register your MSD product online. Registering your product will help if there is ever a warranty issue with your product and helps the MSD R&D team create new products that you ask for! Go to www.msdperformance.com/registration.
  • Page 2: General Information

    5. CYLINDER SELECT The MSD is programmed at the factory for use on 8-cylinder engines. If you are installing it to a different engine you will have to program the Ignition. This is easily achieved through the cylinder select switch on the side of the ignition.
  • Page 3 #7 detonation could occur and cause engine damage. To add more heat protection to your plug wires, MSD offers Pro-Heat Guard, PN 3411. This is a glass woven and silicone coated protective sleeve that you slide over your plug wires. For extra protection of the spark plug boots, MSD offers Pro Boot Guard, PN 3412.
  • Page 4 GENERAL WIRING INFORMATION Wire Length: All of the wires of the MSD Ignition may be shortened as long as quality connectors are used or soldered in place. To lengthen the wires, use one size bigger gauge wire (12 gauge for the power leads and 16 gauge for the other wires) with the proper connections.
  • Page 5 Ballast Resistor: If your vehicle has a ballast resistor in-line with the coil wiring, it is recommended to bypass it. Routing Wires: The MSD wires should be routed away from direct heat sources such as exhaust manifolds and headers and any sharp edges. The trigger wires should be routed separate from the other wires and spark plug wires.
  • Page 6: Troubleshooting

    PRESTART CHECK LIST • The only wires connected to the coil terminals are the MSD Orange to coil positive and Black to coil negative. • The small Red wire of the MSD is connected to a switched 12 volt source.
  • Page 7 MSD, the tachometer and the fuel injection. This results in a voltage signal that is too low to accurately trigger the fuel injection. To fix this, an MSD Tach Adapter, PN 8910, will remedy the problem on the majority of vehicles. If the PN 8910 does not fix the problem, the PN 8910-EIS will be required.
  • Page 8 Red wire even if the key is turned off. Early Ford and GM: To solve the Run-On problem, a Diode is supplied with the MSD in the parts bag. By installing this Diode in-line of the wire that goes to the Charging indicator, the voltage is kept from entering the MSD.
  • Page 9 C. If there is still no spark, check to make sure there are 12 volts on the small Red wire from the MSD when the key is in the On position. If 12 volts are not present, find another switched 12 volt source and repeat the test.
  • Page 10 NOTE: Remove the coil terminal wires. The negative wire to remove the trailing set of points. connects to MSD White. The positive wire connects to MSD Red. The MSD Orange connects to the NOTE: Ballast Resistor is not necessary. coil positive terminal, Black connects to the coil negative terminal.
  • Page 11 GRAY TACH OUTPUT WHITE/BLUE ORANGE (TO COIL +) BLACK (TO COIL -) GREEN (-) MAGNETIC PICKUP (NOT USED) VIOLET (+) MSD SYSTEMS Installing to an MSD Distributor PN 8360. ORANGE TO 12V • INDICATES CONNECTION IGNITION DISTRIBUTOR PN 8360 BLACK...
  • Page 12 ORANGE (TO COIL +) BLACK (TO COIL -) GREEN (-) MAGNETIC PICKUP • INDICATES CONNECTION (NOT USED) VIOLET (+) MSD SYSTEMS Typical Drag Race Setup with Timing Control and Two Step Selector. DISTRIBUTOR WITH MAGNETIC PICKUP MSD CRANK DISTRIBUTOR TRIGGER WHEEL TO 12V...
  • Page 13 BOTH BOTH PINKS WHITES NOTE: MSD offers a direct plug in harness, PN 8876, that makes this a splice free installation. GM IGNITIONS Wiring the 1996 and up single connector coil without harness. BLUE 2-STEP/LAUNCH...
  • Page 14 INSTALLATION INSTRUCTIONS GM IGNITIONS Wiring with an MSD Wiring Harness. HARNESS PN 8877 FACTORY HARNESS (UNPLUGGED FROM COIL) BLUE 2-STEP/LAUNCH (12V TO ACTIVATE) HEAVY RED TO BATTERY WHITE/BLUE HALL-EFFECT (NOT USED) HEAVY BLACK TO BATTERY GRAY TACH OUTPUT COIL GREEN (-)
  • Page 15 NOTE: Some 5-pin models may experience a hesitation or stall on deceleration. If this occurs, contact MSD Tech Line SEVEN PIN for the required bolt-in diode to correct the problem. MSD Tech Line (915) 855-7123. GM IGNITIONS Wiring an HEI 4-pin Module (Magnetic Pickup Trigger).
  • Page 16 GM IGNITIONS Wiring an HEI 5 or 7-pin Module (Amplifier Trigger). NOTE: Some 5-pin models may experience a hesitation or stall on deceleration. If this occurs, contact MSD Tech Line for the required bolt-in diode to correct the problem. MSD Tech Line (915) 855-7123.
  • Page 17 BLACK (TO COIL -) GREEN (-) VIOLET (+) MAGNETIC PICKUP CONNECTOR NOTE: MSD OFFERS A HARNESS, PN 8869 TO CONNECT THE MAGNETIC PICKUP CONNECTOR TO THE FORD DURASPARK CONNECTOR. FORD IGNITIONS Wiring a Ford TFI (without Harness). DARK GREEN & YELLOW RED &...
  • Page 18 INSTALLATION INSTRUCTIONS FORD IGNITIONS Wiring a Ford TFI with Harness, PN 8874. MSD HARNESS PN 8874 FACTORY HARNESS (UNPLUGGED FROM COIL) BLACK BLUE ORANGE 2-STEP/LAUNCH (12V TO ACTIVATE) HEAVY RED TO BATTERY WHITE/BLUE HALL-EFFECT (NOT USED) HEAVY BLACK TO BATTERY...
  • Page 19 (NOT USED) VIOLET (+) GREEN/ NOTE: Original wiring must be cut. ORANGE (TO COIL +) ORANGE MSD offers two direct plug-in harnesses; PN 8889 for '90-'97 BLACK/GRAY BLACK (TO COIL -) and PN 8884 for '98-'03. OR GRAY HONDA IGNITIONS Wiring a Honda with Internal Coil.
  • Page 20 INSTALLATION INSTRUCTIONS HONDA IGNITIONS Wiring a Honda with a Blaster Coil and Power Cap. MSD offers a Power Cap to convert your internal coil Honda to external coil for most DISTRIBUTOR ASSEMBLY popular models. WITHOUT COIL IGNITION 12 VOLTS BLACK/YELLOW WIRE...
  • Page 21 NOTE: Remove the coil terminal wires. The negative wire connects to MSD ORIGINAL COIL + White. The positive wire connects to WIRE MSD Red. The MSD Orange connects to the coil positive terminal, Black connects to the coil negative terminal. • INDICATES CONNECTION...
  • Page 22 VIOLET (+) If you did not find a schematic to match your application, or if you need assistance, please contact MSD Tech at (915) 855-7123. M S D •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 5 - 7 1 2 3   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4...
  • Page 23 INSTALLATION INSTRUCTIONS WIRING ATOMIC WITH PN 6421 *Do NOT connect the small Red wire to the coil (+) terminal when using an MSD Ignition or other CD BLACK ignition control. GROUND PINK - FAN 2 PROVIDES GROUND TAN - FAN 1 PROVIDES GROUND...
  • Page 24 INSTALLATION INSTRUCTIONS WIRING ATOMIC WITH PN 6421 TO USE WITH TIMING CONTROL *Do NOT connect the small Red wire to the coil (+) terminal when using an MSD Ignition or other CD BLACK ignition control. GROUND PINK - FAN 2 PROVIDES GROUND...
  • Page 25 INSTALLATION INSTRUCTIONS TECH NOTES _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________ M S D...
  • Page 26 INSTALLATION INSTRUCTIONS TECH NOTES _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________ M S D...
  • Page 27 INSTALLATION INSTRUCTIONS TECH NOTES _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _________________________________________________________________________________ M S D...
  • Page 28: Limited Warranty

    *Intended normal use means that this item is being used as was originally intended and for the original application as sold by MSD. Any modifications to this item or if it is used on an application other than what MSD markets the product, the warranty will be void.

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6al-2

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