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Manuals
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MerCruiser Manuals
Engine
D4.2L D-Tronic
User manual
MerCruiser D4.2L D-Tronic User Manual
Diesel engines, inboard models
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Serial Numbers
Table of Contents
Welcome
Read this Manual Thoroughly
Lanyard Stop Switch
Exhaust Emissions
Be Alert to Carbon Monoxide Poisoning
Poor Ventilation
Good Ventilation
Safe Boating Suggestions
Protecting People in the Water
While You Are Cruising
While Boat Is Stationary
High-Speed and High-Performance Boat Operation
Conditions Affecting Operation
Weight Distribution
Bottom of Boat
Propeller Selection
How Elevation and Climate Affect Performance
Operation and Maintenance
Recommended Operation/Duty Cycle
Owner/Operator Responsibilities
Dealer Responsibilities
Freezing Temperature and Cold Weather Operation
Drain Plug and Bilge Pump
Launching and Boat Operation Care
Attention Required after Submersion
Stolen Power Package
Replacement Service Parts
Do-It-Yourself Maintenance Suggestions
Diagnosing Problems of EDI (if so Equipped)
Engine Break-In
Initial Break-In Procedure
20 Hour Break-In Period
After Break-In Period
End of First Season Checkup
Specifications
Seacock
Seawater Strainer
Fuel Requirements
Diesel Fuel in Cold Weather
Crankcase Oil
Engine Specifications
Operation
Quicksilver Instruments and Instrumentation
Electrical System Overload Protection
Starting, Shifting and Stopping - D3.6L/180 and D4.2L/220
Operation Chart - D3.6L/180 and D4.2L/220
Starting, Shifting and Stopping - D2.8L D-Tronic and D4.2L D-Tronic
Operation Chart - D2.8L D-Tronic and D4.2L D-Tronic
General Maintenance Information
Maintenance Aids
Maintenance Schedules
Scheduled Maintenance that Should be Performed by a Dealer
Checking Fluid Levels
Crankcase Oil
Transmission Fluid
Engine Coolant
Cleaning Quicksilver Seawater Strainer
Lubrication
Shift Cable
Throttle Cable
Seawater Pump Impeller
Flushing Fuel Tank
Flushing Seawater Cooling System
Fuel System
Fuel Tank
Hand Pump/Primer
Priming Fuel System
Filling Fuel Filter
Filling (Bleeding) Fuel System
Draining Water Separating Fuel Filter
Replacing Water Separating Fuel Filter
Corrosion and Corrosion Protection
Internal Components
Miscellaneous Maintenance
Battery
Bottom of Boat
Antifouling Paints
Inspection and Maintenance
Cold Weather or Extended Storage
Power Package Layup
Battery Winter Storage
Power Package Recommissioning
Troubleshooting
Starter Motor will Not Crank Engine, or Cranks It very Slowly
Engine will Not Start, or Is Hard to Start
Engine Runs Rough, Misses And/Or Backfires
Poor Performance
Excessive Engine Temperature
Insufficient Engine Temperature
Low Engine Oil Pressure
Battery will Not Come up on Charge
Remote Control Operates Hard, Binds, Has Excessive Free-Play or Makes Unusual Sounds
Warranty Information
Owner Warranty Registration
International Owner Registration
Warranty Policy
Mercruiser Diesel Limited Warranty
Mercruiser Diesel Limited Warranty (Continued)
Marine Power International Branch or Distributor Service Offices
Warranty Coverage
Transferable Warranty
Q-GUARD Product Protection Plan
Owner Service Assistance
Local Repair Service
Service Away from Home
Parts and Accessories Inquiries
Resolving a Problem
Mercury Marine Service Offices
Customer Service Literature
English Language
Other Languages
Literature Order Form
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Quick Links
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Serial Numbers
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Engine Specifications
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