Related Manuals for Sym GTS 300i
Summarization of Contents
General Information
General Safety
Provides crucial safety precautions for operating and servicing the scooter.
Before Servicing
Outlines essential steps and checks before performing maintenance.
Specifications
Details technical specifications of the scooter models.
Torque Values
Lists important torque specifications for various fasteners.
Trouble Diagnosis
Offers troubleshooting steps for common engine issues.
Maintenance Information
Precautions in Operation
General safety and operational guidelines for maintenance.
Periodical Maintenance Schedule
Outlines routine maintenance tasks at specific intervals.
Engine Oil
Procedures for engine oil checks, changes, and strainer cleaning.
Spark Plug
Instructions for spark plug inspection and replacement.
Disk Brake System
Details on servicing the disk brake components.
Battery
Guidance on battery maintenance, checking, and charging.
Lubrication System
Precautions in Operation
Safety guidelines for lubrication system maintenance.
Troubleshooting
Common issues and solutions for the lubrication system.
Engine Oil
Procedures for engine oil checks and changes.
Oil Pump
Details on oil pump removal, disassembly, and inspection.
Fuel Injection System
Precautions in Operation
Safety guidelines for fuel injection system service.
EFI System Diagnosis Methods
Techniques for diagnosing EFI system issues.
Troubleshooting Table
A comprehensive table for diagnosing EFI system problems.
Cylinder Head / Valve
Precautions in Operation
Safety and operational guidelines for cylinder head service.
Troubleshooting
Common problems related to the cylinder head and valves.
Cylinder Head Removal
Step-by-step procedures for removing the cylinder head.
Cylinder Head Inspection
Procedures for inspecting cylinder head components.
Valve Clearance Adjustment
Steps for checking and adjusting valve clearance.
Cylinder / Piston
Precautions in Operation
Safety guidelines for cylinder and piston service.
Troubleshooting
Common issues related to cylinder and piston.
Cylinder / Piston Removal
Procedures for removing the cylinder and piston.
Piston Ring Installation
Instructions for installing piston rings correctly.
V-Belt Drive System
Precautions in Operation
Safety guidelines for the V-belt drive system.
Troubleshooting
Common problems with the V-belt drive system.
Drive Belt
Procedures for drive belt inspection and replacement.
Drive Face
Details on inspecting and servicing the drive face.
Clutch Outer / Driven Pulley
Maintenance of the clutch outer and driven pulley.
Final Drive Mechanism
Precautions in Operation
Safety guidelines for the final drive mechanism.
Troubleshooting
Common issues with the final drive mechanism.
Final Drive Mechanism Disassembly
Steps for disassembling the final drive mechanism.
Bearing Replacement
Procedures for replacing bearings in the final drive.
AC. Generator / Start Clutch
Precautions in Operation
Safety guidelines for AC generator and start clutch.
AC. Generator Removal
Procedures for removing the AC generator.
Flywheel Removal
Steps for removing the flywheel.
Start Clutch
Inspection and service of the start clutch.
Crankshaft / Crankcase
Precautions in Operation
Safety guidelines for crankshaft and crankcase service.
Troubleshooting
Common issues with the crankshaft and crankcase.
Crankcase Disassembly
Procedures for disassembling the crankcase.
Crankshaft Inspection
Steps for inspecting the crankshaft.
Cooling System
Precautions in Operation
Safety guidelines for the cooling system.
Troubleshooting
Common problems with the cooling system.
Diagnosis for Cooling System
Flowchart for diagnosing cooling system issues.
Change of Coolant
Procedure for changing the coolant.
Water Pump
Service and replacement of the water pump.
Body Cover
Maintenance
General procedures for body cover disassembly and assembly.
Handle Cover
Removal and installation of the handle covers.
Front Cover
Steps for removing and installing the front cover.
Meter Panel
Procedure for removing and installing the meter panel.
Inner Box
Steps for accessing and removing inner box components.
Luggage Box
Procedures for removing and installing the luggage box.
Brake System
Precautions in Operation
Safety guidelines for brake system service.
Troubleshooting
Common brake system issues and their solutions.
Disk Brake System Inspection
Visual inspection of the disk brake components.
Brake Fluid Replacement / Air-bleed
Steps for replacing brake fluid and bleeding the system.
Front Brake Caliper
Removal and installation of the front brake caliper.
Master Cylinder
Removal, inspection, and assembly of the master cylinder.
Steering / Front Wheel / Front Cushion
Precautions in Operation
Safety guidelines for steering and suspension service.
Troubleshooting
Common issues related to steering and suspension.
Steering Handle
Removal and installation of the steering handle components.
Front Wheel
Procedures for removing and inspecting the front wheel.
Front Cushion
Removal and installation of the front suspension forks.
Steering Stem
Steps for removing and installing the steering stem.
Rear Wheel / Rear Fork / Rear Cushion
Precautions in Operation
Safety guidelines for rear wheel, fork, and cushion service.
Troubleshooting
Common problems related to the rear wheel, fork, and cushion.
Muffler
Removal and installation of the exhaust muffler.
Rear Wheel
Procedures for removing and inspecting the rear wheel.
Rear Fork
Inspection and replacement of rear fork bearings.
Rear Cushion
Removal and installation of the rear suspension units.
Electrical System
Precautions in Operation
Safety guidelines for electrical system work.
Troubleshooting
Common electrical system issues and their causes.
Battery
Procedures for battery removal, checking, and charging.
Charging System
Inspection and testing of the charging system.
Ignition System
Details on the ignition system components and testing.
Starting System
Procedures for inspecting and servicing the starting system.
Meter
Circuit diagram and removal of the meter assembly.
Light / Bulb
Replacement procedures for various lights and bulbs.
Switch / Horn
Inspection and replacement of switches and horn.
Emission Control System
Fuel Evaporative Emission Control System (E.E.C.)
Construction and operation of the EEC system.
Catalytic Converter (CATA)
Description and function of the catalytic converter.
Secondary Air Introduction System
Details on the secondary air injection system.
Positive Crankcase Ventilation System (P.C.V.)
Construction and service methods for the PCV system.
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