Table of Contents
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1-8-4 Troubleshooting for Slow Run (Troubled Engine
2-1
2-2
2-3
2-4
2-5
2-6
AIR CLEANER
2-7
2-8
2-9
3. REMOVAL AND INSTALLATION OF ENGINE
3-1
STANDANTD PREPARATION DATA&SIMPLIFIED
TROUBLESHOOTING
3-2
3-3
3-4
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Table of Contents
Troubleshooting
Related Manuals for TGB BK8
Summarization of Contents
1. General Information
1-1 Specifications
Detailed technical specifications for the vehicle models.
1-3 Safety Precautions
Essential safety guidelines for operating and maintaining the vehicle.
1-5 Tightening Torque
Specifies torque values for critical bolts and components during assembly.
1-8 Troubleshooting
Guides for diagnosing and resolving common engine starting and running issues.
2. Inspection and Adjustment
2-1 Regular Maintenance Schedule
Periodic maintenance tasks and intervals for optimal vehicle performance.
2-2 Inspection and Change of Engine Oil
Procedure for checking and replacing the engine oil, including oil filter.
2-4 Brake System
Inspection, adjustment, and maintenance of the front and rear brake systems.
2-12 Valve
Procedure for inspecting and adjusting valve clearance for optimal engine performance.
3. Engine Removal and Installation
3-1 Starterd Preparation Data & Simplified Troubleshooting
Pre-disassembly checks and basic troubleshooting for engine issues.
3-2 Release the Engine
Step-by-step instructions for safely removing the engine from the chassis.
3-3 Installation of the Engine
Step-by-step instructions for correctly installing the engine onto the chassis.
3-4 Check the Engine Parts
Procedures for inspecting critical engine components like pistons, rings, and cylinder.
4. Chassis
4-2 Troubleshooting of Chassis
Diagnosis and solutions for common chassis, steering, and suspension problems.
4-3 Front Wheel
Inspection, maintenance, and assembly of the front wheel and related components.
4-4 Rear Wheel
Inspection, maintenance, and assembly of the rear wheel and brake system.
5. Electrical System
5-1 Operating Cautions & Troubleshooting
Safety guidelines and troubleshooting for the motorcycle's electrical system.
5-2 Battery
Inspection, charging, and maintenance procedures for the vehicle battery.
5-6 Starter Motor
Inspection, disassembly, and assembly procedures for the starter motor.
5-7 A.C. Generator
Testing and maintenance of the A.C. generator charging and lighting coils.
5-9 CDI Unit
Inspection and testing procedures for the Capacitor Discharge Ignition (CDI) unit.
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