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WORK SHOP
MANUAL
MD/2 series engines, p.no. 1-5302-602
MD150
MD151
MD190
MD191
1
Edition
st
COMPILER TECO/ATI
REG. CODE
MODEL N°
DATE OF ISSUE
DATE
ENDORSED
00
1
REVISION
1-5302-602
50884
06-03
23.06.2003

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Summarization of Contents

INTRODUCTION AND SERVICE NOTES
Foreword
Provides an overview and context for the technical information in the manual.
General Service Notes
Outlines essential general guidelines for servicing the engines.
TROUBLESHOOTING ENGINE PROBLEMS
Engine System Fault Diagnosis
Identifies common engine issues and their potential causes across fuel, lubrication, electric, and mechanical systems.
SAFETY AND OPERATIONAL GUIDELINES
Safety Decals and Instructions
Explains safety decals and provides critical instructions for safe engine operation and maintenance.
TECHNICAL DATA AND CHARACTERISTICS
Engine Specifications and Performance Metrics
Details engine type, specifications, power, torque, and fuel consumption.
ENGINE PERFORMANCE CURVES
Power, Torque, and Fuel Consumption Graphs
Graphical representation of engine performance at different operating conditions.
MAINTENANCE SCHEDULE AND LUBRICATION
Maintenance Schedule and Oil Type Recommendation
Outlines maintenance tasks, intervals, and recommended engine oil.
RECOMMENDED OIL TYPE AND SPECIFICATIONS
Oil Specifications and ACEA Sequences
Details required oil quantities and ACEA sequence levels for engine lubrication.
ENGINE DISASSEMBLY PROCEDURES
Component Removal (Injectors, Flywheel, Bearings, Gears)
Step-by-step guides for removing key engine components like injectors, flywheel, bearings, and gears.
CHECKS AND OVERHAUL OF ENGINE COMPONENTS
Cylinder Head and Valve System Inspection
Procedures for inspecting and overhauling cylinder heads, valves, guides, and seats.
INJECTION EQUIPMENT OPERATION
Fuel Circuit and Injection Pump Checks
Description of the fuel circuit and procedures for checking and setting injection pumps.
ELECTRICAL EQUIPMENT AND SYSTEM CHECKS
System Specifications and Alternator Testing
Lists engine electrical specifications and procedures for checking the alternator and wiring.
ENGINE ASSEMBLY AND INSTALLATION
Crankcase Preparation and Main Bearing Installation
Instructions for preparing the crankcase and installing central main bearings.
ENGINE TESTING AND PERFORMANCE EVALUATION
Speed Adjustment and Oil Pressure Testing
Procedures for adjusting engine speed and checking oil pressure.
Oil Leak Detection and Dyno Testing Procedures
Methods for checking oil leaks and performing engine dynamometer testing.
ENGINE STORAGE AND POST-STORAGE PREPARATION
Engine Storage Procedures
Guidelines for both temporary and long-term engine storage and preparation for reuse.
QUICK REFERENCE CHARTS AND SPECIFICATIONS
Component Clearances and Adjustments
Tables listing component clearances, fitting specifications, and adjustment values.

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