Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Yamaha Manuals
Offroad Vehicle
Grizzly700
User manual
Yamaha Grizzly700 User Manual
Atv
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
page
of
443
Go
/
443
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Identification
Vehicle Identification Number
Model Label
Features
Outline of the Fi System
Fi System
OUTLINE of the EPS (ELECTRIC POWER STEERING) SYSTEM (YFM5FGP/YFM7FGP Only)
EPS (ELECTRIC POWER STEERING) SYSTEM BLOCK DIAGRAM (YFM5FGP/YFM7FGP Only)
Instrument Functions
Important Information
Preparation for Removal and Disassembly
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Checking the Connections
Special Tools
Specifications
General Specifications
Engine Specifications
Chassis Specifications
Electrical Specifications
Tightening Torques
General Tightening Torque Specifications
Engine Tightening Torques
Chassis Tightening Torques
Lubrication Points and Lubricant Types
Engine
Lubrication System Chart and Diagrams
Lubrication Diagrams
Cooling System Diagrams
Cable Routing
Periodic Checks and Adjustments
Periodic Maintenance
General Maintenance and Lubrication Chart
Introduction
Periodic Maintenance Chart for the Emission Control System
Engine
Adjusting the Valve Clearance
Adjusting the Throttle Lever Free Play
Adjusting the Speed Limiter
Checking the Spark Plug
Checking the Ignition Timing
Measuring the Compression Pressure
Checking the Engine Oil Level
Changing the Engine Oil
Cleaning the Air Filter Element
Checking the V-Belt
Replacing the V-Belt
Checking the Throttle Body Joint
Checking the Fuel Line
Checking the Breather Hoses
Checking the Exhaust System
Cleaning the Spark Arrester
Checking the Coolant Level
Checking the Cooling System
Changing the Coolant
Chassis
Adjusting the Front Disc Brake
Adjusting the Rear Disc Brake
Checking the Brake Fluid Level
Checking the Front Brake Pads
Checking the Rear Brake Pads
Checking the Front Brake Hoses
Checking the Rear Brake Hoses
Checking the Rear Brake Hose Protectors
Bleeding the Hydraulic Brake System
Adjusting the Drive Select Lever Control Cable and Shift Rod
Checking the Final Gear Oil Level
Changing the Final Gear Oil
Checking the Differential Gear Oil Level
Changing the Differential Gear Oil
Checking the Constant Velocity Shaft Assembly Dust Boots
Checking the Steering System
Adjusting the Toe-In
Checking the Front Shock Absorber Assemblies
Adjusting the Front Shock Absorber Assemblies
Checking the Rear Shock Absorber Assemblies
Adjusting the Rear Shock Absorber Assemblies
Checking the Tires
Checking the Wheels
Checking and Lubricating the Cables
Lubricating the Levers
Lubricating the Pedal
Electrical System
Checking and Charging the Battery
Checking the Fuses
Replacing the Headlight Bulbs
Adjusting the Headlight Beams
Chassis
General Chassis
Installing the Rear Fender
Installing the Footrest Boards
Front Wheels
Removing the Front Wheels
Checking the Front Wheels
Checking the Front Wheel Hubs
Installing the Front Brake Discs
Installing the Front Wheel Hubs
Installing the Front Wheels
Rear Wheels
Removing the Rear Wheels
Checking the Rear Wheels
Checking the Rear Wheel Hubs
Installing the Rear Brake Discs
Installing the Rear Wheel Hubs
Installing the Rear Wheels
Front Brake
Introduction
Checking the Front Brake Discs
Replacing the Front Brake Pads
Checking the Front Brake Calipers
Assembling the Front Brake Calipers
Installing the Front Brake Calipers
Checking the Front Brake Master Cylinder
Assembling the Front Brake Master Cylinder
Installing the Front Brake Master Cylinder
Rear Brake
Introduction
Checking the Rear Brake Discs
Replacing the Rear Brake Pads
Rear Brake
Removing the Rear Brake Master Cylinder
Disassembling the Rear Brake Calipers
Checking the Rear Brake Calipers
Assembling the Rear Brake Calipers
Installing the Rear Brake Calipers
Checking the Rear Brake Master Cylinder
Assembling the Rear Brake Master Cylinder
Installing the Rear Brake Master Cylinder
Handlebar
Removing the Handlebar
Checking the Handlebar
Installing the Handlebar
Steering Stem
Checking the Steering Stem
INSTALLING the STEERING STEM (for YFM5FG/YFM7FG)
INSTALLING the STEERING STEM (for YFM5FGP/YFM7FGP)
INSTALLING the PITMAN ARM (for YFM5FG/YFM7FG)
INSTALLING the PITMAN ARM (for YFM5FGP/YFM7FGP)
Tie-Rods and Steering Knuckles
Removing the Steering Knuckles
Checking the Tie-Rods
Checking the Steering Knuckles and Front Wheel Bearings
Checking the Steering Knuckle Ball Joints
Installing the Tie-Rods
Installing the Front Arm Protectors
Front Arms and Front Shock Absorber Assemblies
Checking the Front Arms
Checking the Front Shock Absorber Assemblies
Checking the Front Arm Ball Joints
Installing the Front Arms and Front Shock Absorber Assemblies
Installing the Front Arm Protectors
Rear Knuckles and Stabilizer
Checking the Rear Knuckles and Rear Wheel Bearings
Checking the Stabilizer
Installing the Rear Arm Protectors
Rear Arms and Rear Shock Absorber Assemblies
Checking the Rear Arms
Checking the Rear Shock Absorber Assemblies
Installing the Rear Arms and Rear Shock Absorber Assemblies
Engine
Engine Removal
Installing the Muffler
Installing the V-Belt Cooling Ducts
Installing the Drive Select Lever Unit
Installing the Engine
Cylinder Head
Removing the Cylinder Head
Checking the Cylinder Head
Checking the Camshaft Sprocket
Checking the Tappet Covers and Camshaft Sprocket Cover
Checking the Timing Chain Tensioner
Installing the Cylinder Head
Rocker Arms and Camshaft
Removing the Rocker Arms and Camshaft
Checking the Camshaft
Checking the Decompression System
Checking the Rocker Arms and Rocker Arm Shafts
Installing the Camshaft and Rocker Arms
Valves and Valve Springs
Removing the Valves
Checking the Valves and Valve Guides
Checking the Valve Seats
Checking the Valve Springs
Installing the Valves
Cylinder and Piston
Removing the Piston
Checking the Cylinder and Piston
Checking the Piston Rings
Checking the Piston Pin
Installing the Piston and Cylinder
Ac Magneto and Starter Clutch
Removing the Ac Magneto Rotor
Removing the Starter Clutch
Checking the Stator Coil and Crankshaft Position Sensor
Checking the Starter Clutch
Checking the Torque Limiter
Installing the Starter Clutch
Installing the Ac Magneto
Electric Starter
Checking the Starter Motor
Assembling the Starter Motor
Balancer Gears and Oil Pump Gears
Removing the Balancer Driven Gear and Oil Pump Driven Gear
Checking the Oil Pump Drive
Checking the Balancer Drive
Installing the Balancer Drive Gear, Balancer Driven Gear, and Oil Pump Driven Gear
Primary and Secondary Sheaves
Removing the Primary and Secondary Sheaves
Disassembling the Secondary Sheave
Checking the V-Belt
Checking the Primary Sheave
Checking the Primary Sheave Weights
Checking the Primary Sheave Sliders
Checking the Secondary Sheave
Assembling the Primary Sheave
Assembling the Secondary Sheave
Installing the Primary and Secondary Sheaves
Clutch
Removing the Clutch
Checking the Clutch
Checking the Clutch Shoe
Assembling the Clutch Housing
Installing the Clutch
Crankcase
Separating the Crankcase
Checking the Timing Chain and Timing Chain Guide
Checking the Relief Valve
Checking the Bearings
Checking the Crankcase
Assembling the Crankcase
Installing the Shift Lever
Crankshaft and Oil Pump
Removing the Crankshaft
Checking the Oil Pump
Checking the Oil Strainer
Checking the Crankshaft
Assembling the Oil Pump
Installing the Crankshaft
Transmission
Removing the Transmission
Checking the Shift Forks
Checking the Shift Drum
Checking the Transmission
Checking the Secondary Shaft
Checking the Stopper Lever and Stopper Wheel
Assembling the Shift Fork Assembly
Installing the Shift Forks and Shift Drum
Middle Gear
Removing the Middle Drive Shaft
Removing the Middle Driven Shaft
Checking the Pinion Gears
Installing the Bearing and Oil Seals
Installing the Middle Driven Shaft
Installing the Middle Drive Shaft
Measuring the Middle Gear Backlash
Aligning the Middle Gear
Cooling System
Radiator
Checking the Radiator
Installing the Radiator
Thermostat
Checking the Thermostat
Installing the Thermostat
Water Pump
Disassembling the Water Pump
Checking the Water Pump
Assembling the Water Pump
Fuel System
Fuel Tank
Checking the Fuel Pump Body
Checking the Fuel Tank Breather Hose Joint
Installing the Fuel Pump
Removing the Fuel Pump
Removing the Fuel Tank
Installing the Fuel Tank
Throttle Body
Removing the Throttle Body Assembly
Checking the Injector
Checking the Throttle Body
Installing the Throttle Body Assembly
Checking the Fuel Pressure
Drive Train
Troubleshooting
Checking Noises
Troubleshooting Chart
Front Constant Velocity Shaft Assemblies, Differential Assembly and Front Drive Shaft
Disassembling the Front Constant Velocity Shaft Assemblies
Checking the Front Constant Velocity Shaft Assemblies
Assembling the Front Constant Velocity Shaft Assemblies
Removing the Differential Gear Assembly
Checking the Differential Assembly
Checking the Differential Motor
Assembling the Differential Assembly
Measuring the Differential Gear Backlash
Adjusting the Differential Gear Backlash
Rear Constant Velocity Shaft Assemblies, Final Drive Assembly and Rear Drive Shaft
Disassembling the Rear Constant Velocity Shaft Assemblies
Checking the Rear Constant Velocity Shaft Assemblies
Assembling the Rear Constant Velocity Shaft Assemblies
Disassembling the Final Drive Pinion Gear Assembly
Checking the Rear Drive Shaft
Checking the Final Drive Assembly
Assembling the Final Drive Case
Assembling the Final Drive Pinion Gear Assembly
Selecting the Final Drive Pinion Gear Shim(S)
Selecting the Final Driven Pinion Gear Shim (Final Drive Case Side) and Thrust Washer
Selecting the Final Driven Pinion Gear Shim (Final Drive Case Cover Side)
Selecting the Wheel Gear Shim(S)
Measuring the Final Gear Backlash
Adjusting the Final Gear Backlash
Advertisement
Quick Links
Download this manual
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
Table of Contents
5
Specifications
29
Periodic Checks and Adjustments
77
Chassis
117
Engine
189
Cooling System
281
Fuel System
293
Drive Train
303
Electrical System
335
Troubleshooting
437
Table of Contents
Troubleshooting
TROUBLESHOOTING
304
TROUBLESHOOTING CHART
305
TROUBLESHOOTING
340
TROUBLESHOOTING
346
TROUBLESHOOTING
350
TROUBLESHOOTING
354
TROUBLESHOOTING
358
TROUBLESHOOTING
366
TROUBLESHOOTING METHOD
372
TROUBLESHOOTING DETAILS
378
TROUBLESHOOTING
394
TROUBLESHOOTING
398
TROUBLESHOOTING DETAILS (EPS SYSTEM)
407
TROUBLESHOOTING
438
Need help?
Do you have a question about the Grizzly700 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for Yamaha Grizzly700
Offroad Vehicle Yamaha GRIZZLY 80 Owner's Manual
(145 pages)
Offroad Vehicle Yamaha Grizzly550 User Manual
Atv (443 pages)
Offroad Vehicle Yamaha grizzly 700 Owner's Manual
(170 pages)
Offroad Vehicle Yamaha YFM700PF Owner's Manual
(172 pages)
Offroad Vehicle Yamaha ATV Course Manual
Yamaha atv rider course manual (26 pages)
Offroad Vehicle Yamaha GRIZZLY Owner's Manual
(176 pages)
Offroad Vehicle Yamaha Grizzly 300 Owner's Manual
(146 pages)
Offroad Vehicle Yamaha GRIZZLY 2021 User Manual
(182 pages)
Offroad Vehicle Yamaha GRIZZLY YFM700FWAD Owner's Manual
(182 pages)
Offroad Vehicle Yamaha GRIZZLY 2020 Owner's Manual
(180 pages)
Offroad Vehicle Yamaha GRIZZLY 90 Owner's Manual
(122 pages)
Offroad Vehicle Yamaha GRIZZLY 700 FI SPECIAL EDITION 2010 Owner's Manual
(170 pages)
Offroad Vehicle Yamaha G19E Owner's/Operator's Manual
Golf car (38 pages)
Offroad Vehicle Yamaha GP800Y WaveRunner GP Owner's/Operator's Manual
(119 pages)
Offroad Vehicle Yamaha G16A Owner's/Operator's Manual
(29 pages)
Offroad Vehicle Yamaha G-Max G22A Owner's And Operator's Manual
(47 pages)
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the Grizzly700 and is the answer not in the manual?
Questions and answers