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2007
FZ6-N/S
FZ6-NA/SA
FZ6-NHG(W)
FZ6-SHG(W)
FZ6-NAHG/SAHG
SERVICE MANUAL
4S8-28197-E0

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Summarization of Contents

GENERAL INFORMATION
IDENTIFICATION
Details on vehicle identification number and model label.
FEATURES
Outlines of FI system, instrument functions, and ABS.
IMPORTANT INFORMATION
Preparation for disassembly, replacement parts, and specific component handling.
CHECKING THE CONNECTIONS
Procedure for inspecting leads, couplers, and connectors for issues.
SPECIAL TOOLS
Lists necessary tools for maintenance and assembly.
SPECIFICATIONS
GENERAL SPECIFICATIONS
Overall dimensions, weight, and load capacity of the vehicle.
ENGINE SPECIFICATIONS
Detailed technical data for the engine.
CHASSIS SPECIFICATIONS
Technical data for the chassis, wheels, tires, and suspension.
ELECTRICAL SPECIFICATIONS
Technical data for electrical components like battery, ignition, and lighting.
TIGHTENING TORQUES
Specifies torque values for various fasteners during assembly and repair.
LUBRICATION POINTS AND LUBRICANT TYPES
Identifies lubrication points and recommended lubricants for engine and chassis.
COOLING SYSTEM DIAGRAMS
Visual diagrams illustrating the cooling system layout.
CABLE ROUTING
Guides for routing electrical and mechanical cables and hoses.
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE
Schedule of periodic checks and maintenance jobs by odometer reading.
ENGINE
Checks and adjustments for engine components like valve clearance, throttle bodies, and oil.
CHASSIS
Checks and adjustments for chassis components like brakes, steering, and suspension.
ELECTRICAL SYSTEM
Checks and adjustments for electrical components like headlights and fuses.
CHASSIS
GENERAL CHASSIS
General procedures for removing seat, cowlings, and battery.
FRONT WHEEL
Procedures for removing, checking, and installing the front wheel.
REAR WHEEL
Procedures for removing, checking, and installing the rear wheel.
FRONT BRAKE
Procedures for removing, checking, and servicing front brake components.
REAR BRAKE
Procedures for removing, checking, and servicing rear brake components.
ABS (ANTI-LOCK BRAKE SYSTEM)
Details on ABS components, maintenance, and troubleshooting.
HANDLEBAR
Procedures for removing, checking, and installing the handlebar.
FRONT FORK
Procedures for removing, disassembling, checking, and assembling front fork legs.
STEERING HEAD
Procedures for removing, checking, and installing the steering head.
REAR SHOCK ABSORBER ASSEMBLY
Procedures for removing, handling, and checking the rear shock absorber.
SWINGARM
Procedures for removing, checking, and installing the swingarm.
CHAIN DRIVE
Procedures for removing, checking, and installing the drive chain and sprockets.
ENGINE
ENGINE REMOVAL
Steps for removing the engine from the vehicle.
CAMSHAFTS
Procedures for removing and checking camshafts and related components.
CYLINDER HEAD
Procedures for removing, checking, and installing the cylinder head.
VALVES AND VALVE SPRINGS
Procedures for removing, checking, and installing valves and springs.
GENERATOR AND STARTER CLUTCH
Procedures for removing, checking, and installing the generator and starter clutch.
PICKUP ROTOR
Procedures for removing and installing the pickup rotor and cover.
ELECTRIC STARTER
Procedures for removing, checking, and assembling the starter motor.
OIL PUMP
Procedures for removing, checking, and assembling the oil pump and related parts.
CLUTCH
Procedures for removing, checking, and installing clutch components.
SHIFT SHAFT
Procedures for removing, checking, and installing the shift shaft and stopper lever.
CRANKCASE
Procedures for separating, checking, and assembling the crankcase.
CRANKSHAFT
Procedures for removing, checking, and installing the crankshaft, connecting rods, and pistons.
TRANSMISSION
Procedures for removing, disassembling, checking, and installing the transmission.
COOLING SYSTEM
RADIATOR
Procedures for removing, checking, and installing the radiator.
OIL COOLER
Procedures for removing, checking, and installing the oil cooler.
THERMOSTAT
Procedures for removing, checking, and installing the thermostat.
WATER PUMP
Procedures for removing, disassembling, checking, and assembling the water pump.
FUEL SYSTEM
FUEL TANK
Procedures for removing and installing the fuel tank and fuel pump.
THROTTLE BODIES
Procedures for removing, checking, and adjusting throttle bodies and injectors.
AIR INDUCTION SYSTEM
Procedures for checking and installing the air induction system.
ELECTRICAL SYSTEM
IGNITION SYSTEM
Circuit diagram and troubleshooting for the ignition system.
ELECTRIC STARTING SYSTEM
Circuit diagram and troubleshooting for the electric starting system.
CHARGING SYSTEM
Circuit diagram and troubleshooting for the charging system.
LIGHTING SYSTEM
Circuit diagram and troubleshooting for the lighting system.
SIGNALING SYSTEM
Circuit diagram and troubleshooting for signaling components.
COOLING SYSTEM
Circuit diagram and troubleshooting for the cooling system.
FUEL INJECTION SYSTEM
Circuit diagram, ECU diagnostics, and troubleshooting for the fuel injection system.
FUEL PUMP SYSTEM
Circuit diagram and troubleshooting for the fuel pump system.
IMMOBILIZER SYSTEM
General information, part replacement, and troubleshooting for the immobilizer system.
ABS (ANTI-LOCK BRAKE SYSTEM)
Details on ABS components, maintenance, and troubleshooting.
ELECTRICAL COMPONENTS
Identification and checking procedures for various electrical components.
TROUBLESHOOTING
GENERAL INFORMATION
Basic guidelines for troubleshooting common issues.
STARTING FAILURES
Diagnosis and causes for engine starting failures.
INCORRECT ENGINE IDLING SPEED
Causes and checks for incorrect engine idling speed.
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
Potential causes for poor performance at higher speeds.
FAULTY GEAR SHIFTING
Diagnosis for difficulties in shifting gears.
SHIFT PEDAL DOES NOT MOVE
Troubleshooting for a non-functional shift pedal.
JUMPS OUT OF GEAR
Causes for the transmission jumping out of gear.
FAULTY CLUTCH
Diagnosis for clutch slippage or dragging.
OVERHEATING
Causes and checks for engine overheating.
OVERCOOLING
Causes for engine overcooling.
POOR BRAKING PERFORMANCE
Potential issues affecting brake performance.
FAULTY FRONT FORK LEGS
Diagnosis for front fork leaks or malfunctions.
UNSTABLE HANDLING
Causes for unstable vehicle handling.
FAULTY LIGHTING OR SIGNALING SYSTEM
Troubleshooting for lighting and signaling system failures.
TROUBLESHOOTING AT THE ABS WARNING LIGHT
Procedures for diagnosing issues indicated by the ABS warning light.

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