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Husqvarna Manuals
Motorcycle
WR 125/2007
Workshop manual
Husqvarna WR 125/2007 Workshop Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Workshop Manual
Important Notices
Note
Useful Suggestions
General Instructions for Repair Work
Index
General
Table of Contents
N° 8000 A8014 (07
Electric System
Supply
Moteur
Alimentation
Graissage
Allumage
Demarrage
Transmission
Freins
Chassis
Suspensions
Roues
Installation Electrique
Motor
Speisung
Schmierung
Kühlung
Zündung
Anlauf
Kraftuebertragung
Bremsen
Rahmen
Aufhängungen
Elektrische Anlage
Nachfuellungen
Ruedas
Neumaticos
Dimensiones
Frenos
Capacidades
Maintenance
Operazioni DI Preconsegna
Pre -Delivery Inspection
Operations de Pré-Livraison
Vorgänge zur Auslieferung
Operaciones de Pre-Entrega
Motor
Esquema de Mantenimiento Periodico
Key for Maintenance Schedule
Troubles and Remedies
Lubricación
Settings and Adjustments
Checking the Spark Advance
Compression Ratio Control
Change Gear and Main Transmission Lubrication
Cooling Liquid Level Control
Cooling Liquid Drain and Top up
Checking the Fuel Hose
Controllo Tubazione DI Alimentazione
Replacing Clutch Discs
Clutch Control Lever Adjustment
Idling Adjustment
Throttle Control Cable Adjustment
Air Filter Cleaning
Adjusting Front Brake Control Lever
Idle Stroke
Rear Brake Pedal Position Adjustment
Rear Brake Idle Stroke Adjustment
Registrazione Corsa a Vuoto Pedale Freno Posteriore
Regolazione Delle Sospensioni in Base a Particolari Condizioni Della Pista
Hard Ground
Sandy Ground
Muddy Ground
Adjusting the Suspensions According to Particular Track Conditions
Adjusting the Fork
Compression (Lower Register)
Extension
Air Vent
Regolazione Forcella
Adjustment of Steering Bearing Play
Handlebar Position and Height Change
Modifica Posizione Ed Altezza Manubrio
Sag Adjustment of Rear Suspension
Adjusting the Shock Absorber Spring Preload
Shock Absorber Damping Adjustment
Lubrificazione Catena
Controllo Usura Catena, Pignone, Corona
Chain Tension Adjustment
Lubricating the Chain
Disassembling and Cleaning
Washing the Chain Without or
Lubricating the Chain Without or
Lubricating the Chain with or
Checking the Wear of Chain, Pinion and Sprocket
Sostituzione Materiale Fonoassorbente Silenziatore
Controllo Tubo DI Scarico
Replacing Mufter Deadening Material
General Operations
Saddle Removal
Removal of Side Panel
Removal of the Fuel Tank and Conveyors
Exhaust Silencer and Pipe Removal
Removal of Rear Frame, Mudguard and Air Filter
Cooling System Removal
Removal of Clutch Cable and Carburetor
Engine Removal
Engine Disassembly
Removal of Components and Cover on the R.h. Side
Engine Disassembly
Separation of Half-Crankcases
Engine Overhauling
Particulars Cleaning
Couplings
Cylinder
Piston
Cylinder Piston Assembly
Piston Pin
Piston Rings
Piston Rings - Grooves Play
Cylinder Piston Rings Play
Connecting Rod
Crankshaft
Head
Checking Straightness of Various Shafts
Bearings
Bearings Replacement
Seal Rings Replacement
Clutch Assembly
Set of Matched Primary
Friction Disc Thickness
Clutch Housing - Friction Disc Clearance
Friction Disc Distortion
Free Length of the Clutch Control Spring
Gearbox
Gear Selector Fork
Fork Sliding End Thickness
Fork Driving Pin Diameter
Gear Groove Length
Control Shaft Groove Width
Pilot Jet
Idle Air Screw
Jet Needle Retainer Position
Jet Needle
Throttle Valve Cutaway Size
Main Jet
Carburetor Tuning
How to Judge the Fuel Air Mixture
Carburetor Adjustment
Main Jet and Idle Jet Change Related to Altitude and Air Temperature
Idle Circuit Adjustment
Main Circuit Adjustment
Intermediate Circuit Adjustment
Idle Circuit Final Adjustment
Throttle Valve Replacement
Intermediate Circuit Final Adjustment
Normal Track Conditions and Temperature
Air Filter Box Carburetor Manifold
Blade Valve
Exhaust Valve
Engine Re-Assembly
General Directions
General Fastening
Summary of the Points and General Notes of Reconstruction
Reassembly of the Drive Shaft
Reassembly of Gear Numbers
Reassembly of Cylinder and Piston
Clutch Reasembly
Reassembling the Exhaust Valves
Frame, Suspensions and Wheels
Removing the Front Wheel
Removing the Front Fork
Instructions for Use
Spring Table
Fork Working
General Rules for a Proper Overhauling
Troubleshooting Guide
Maintenance Recommendations
Oil Change
Oil Drain
Oil Filling
Oil Seal Change
Disassembly
Reassembly
Air Bleeding
Slider Disassembly
Stanchion Disassembly
Rebound Setting Change
Compression Setting Change
Damping Unit Reassembly
Foot Valve and Damping Unit Reassembly
Slider and Stanchion Reassembly
Rear Wheel
Removing the Rear Wheel
Notes
Rear Suspension
Rear Swinging Fork
Progressive Links and Shock Absorber
Rear Damper Removal
Overhauling the Spring
Measure the Free Lenght of the Spring
Checking the Shock Absorber
Checks on the Piston Unit
Replacing the Gasket
Checking the Adjustment
Reservoir Replacement
Disassembling the Air/Oil Diaphragm of the Reservoir
Reassembling the Shock Absorber
Set the Plug on the Body
Removing Fork Removal and Overhauling
Overhauling the Swinging Arm Pivot Pin
Overhauling of the Rocking Lever and of the Rear Suspension Tie Rod
Wheel Rim Axle Bending
Spoke Nipples
Rim Warpage for Front and Rear Wheel
Rear Ring Gear
Brakes
Braking System
Brake Calipers and Pumps
Brake Discs
Wear Check and Replacement of Brake Pads
Front Braking System Bleeding
Rear Braking System Bleeding
Fluid Change
To Replace the Fluid
Legenda Schema Elettrico (WR)
Impianto Elettrico
Legenda Colore Cavi (WR)
Generator
Coil
Digital Power Unit (CR)
Bobina
Centralina Digitale (CR)
Alternator Check
Voltage Regulator
Spark Plug
Timing Curve
Diagramma DI Anticipo
Digital Instrument, Warning Lights (Wr)
Strumento Digitale, Spie
Electric System
Speed/Odo/Rom
Speed / Stp 1 / Rpm
Registrazione Proiettore
Sostituzione Lampada Fanale Posteriore
Headlamp Adjustment
Headlamp Bulbs Replacement
Rear Tail Light Bulb Replacement
Rear Stop Light Bulb Replacement (Enduro USA/ CDN)
Engine Cooling System
Check the Coolant Level
Cooling System
Engine Cooling System Overhauling
H.T.S. Exhaust Valve
Check the Position of the Exhaust Valve
Optional Parts List
Wr 125-Racing Use
Specific Tools
Torque Wrench Settings
Couples de Serrage
Notes for Usa-Cdn/Aus Models
Tampering Warning
Warning Statement
Spark Arrester
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MANUALE D'OFFICINA
Workshop Manual
MANUEL D'ATELIER
WERKSTATTHANDBUCH
MANUAL DE OFICINA
CR, WR 125/2007
Part. N. 8000 A8014
Table of
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Summarization of Contents
Workshop Manual CR, WR 125/2007
General Information
Engine Specifications
Details on engine components, lubrication, cooling, ignition, starting, transmission.
Chassis, Suspension, and Wheels
Information on frame, suspension systems, wheel types, and tire specifications.
Braking System
Details on front and rear brake systems, calipers, and discs.
Maintenance
Pre-Delivery Operations
List of operations to be performed before delivery to the customer.
Periodic Maintenance Schedule
Schedule detailing routine maintenance tasks at specific intervals.
Troubleshooting
Engine and Carburetor Issues
Diagnosing and resolving common engine and carburetor problems.
Frame, Wheels, and Suspension Issues
Troubleshooting common problems related to the frame, wheels, and suspension.
Electrics Issues
Diagnosing and resolving issues related to the motorcycle's electrical system.
Adjustments and Settings
Spark Advance and Idle Adjustment
Procedures for adjusting spark advance and engine idle speed.
Carburetor Adjustment
Instructions for adjusting the carburetor settings.
Suspension Adjustments
Adjusting front and rear suspension based on track conditions.
Engine Disassembly
Crankcase Component Removal
Instructions for removing engine components and covers from the crankcase.
Valve and Piston Disassembly
Procedures for disassembling intake valve, cylinder head, and piston assemblies.
Engine Reassembly
Gearbox Reassembly
Instructions for reassembling the gearbox components.
Clutch Reassembly
Procedure for reassembling the clutch assembly.
Frame, Suspensions, and Wheels
Front Wheel Removal and Installation
Procedure for removing and installing the front wheel.
Rear Wheel Removal and Installation
Procedure for removing and installing the rear wheel.
Suspension Maintenance
Routine maintenance recommendations for suspension components.
Brakes
Braking System Overview
Description of the front and rear braking systems.
Brake Pad Wear and Replacement
Procedure for checking and replacing brake pads.
Brake System Bleeding
Step-by-step instructions for bleeding front and rear brake systems.
Electric System
Wiring Diagram and Cable Colors
Diagram and color coding for motorcycle wiring.
Ignition System Components
Details on generator, coil, and digital control unit.
Instrument Functions and Settings
Guide to operating the digital instrument, warning lights, and settings.
Cooling System
Cooling Fluid Level Check
Procedure for checking the coolant level in the system.
Radiator Removal and Installation
Instructions for removing and installing the radiator.
H.T.S. Exhaust Valve
Optional Parts List
Optional Parts (CR)
List of optional parts available for CR models.
Optional Parts (WR)
List of optional parts available for WR models.
WR 125 Racing Use
Carburetor Kit Assembly Instructions
Instructions for installing the carburetor kit on WR 125 racing models.
Specific Tools
Torque Settings
Engine Fastening Torques
Torque specifications for engine mounting bolts.
Chassis and Suspension Torques
Torque specifications for chassis and suspension fasteners.
Notes for USA-CDN/AUS Models
Noise Emission Warranty
Information regarding the warranty for the exhaust system's noise compliance.
Tampering Warning
Warning prohibiting modification of the noise control system.
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