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Bad Boy ZT 5400 54? 726cc Kawasaki Owner's Service Manual

Bad Boy ZT 5400 54? 726cc Kawasaki Owner's Service Manual

Zero-turn mower

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ZT ELITE
ZERO-TURN MOWER
OWNER'S, SERVICE & PARTS MANUAL
For additional information, please see us at
www.badboymowers.com
MODELS
Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501
©2014 11-1

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Summarization of Contents

Basic Information
Model and Serial Number Identification
Location and importance of model and serial numbers for parts ordering.
Parts and Service Guidelines
Guidelines for ordering parts and obtaining service.
Evaporative Emission Control Warranty
EPA warranty statement for emission control systems.
Mower Safety Guidelines
General Operation Safety
Safe operating practices for the mower.
Slope Operation Safety
Precautions for operating the mower on slopes.
Child Safety Precautions
Warnings and guidelines regarding children around the mower.
Towing Safety Guidelines
Safety considerations for towing equipment with the mower.
Gasoline Handling Safety
Procedures for safe handling of gasoline.
General Service Safety
Safety precautions for general mower maintenance.
Safety Interlock System
Explanation of the mower's safety interlock system.
Roll Over Protection Structures (ROPS)
Guidelines for using optional ROPS.
Mower Operation Procedures
Starting and Driving Controls
Steps for starting and operating the mower controls.
Operating on Inclines and Declines
Advice on operating the mower on inclines and declines.
Mower Maintenance Schedule
Daily Maintenance Checks
Routine checks to perform daily.
30-Hour Maintenance
Maintenance tasks for every 30 hours of use.
50-Hour Maintenance
Maintenance tasks for every 50 hours of use.
250-Hour Maintenance
Maintenance tasks for every 250 hours of use.
Mower Storage and Transportation
Storage Guidelines
Proper procedures for storing the mower.
Transportation Guidelines
Safe methods for transporting the mower.
Troubleshooting Common Issues
Uneven Cutting Pattern
How to achieve a quality cut and prevent unevenness.
Mower Won't Start
Steps to take if the mower fails to start.
Blades Won't Engage
Troubleshooting steps for blade engagement issues.
Recommended Fuel Type
Information on the recommended fuel for the mower.
Touch-Up Paint Availability
Information on obtaining touch-up paint.
Electric Deck Lift Durability
Details about the deck lift actuator's durability and fuses.
Controls Overview
Ignition Switch Operation
Function and operation of the ignition switch.
Throttle Control Adjustment
How to adjust engine speed using the throttle.
Choke Control Operation
Operation of the choke for starting the engine.
Control Levers (Drive Arms)
Steering, acceleration, and direction control.
Blade Engage Switch
How to engage and disengage the mower blades.
Deck Lift Control
Operation of the deck lift switch.
Moving Inoperable Mower
Transporting Mower Safely
Methods for moving the mower onto a trailer.
Neutral Bypass Levers
Operation of neutral bypass levers for moving.
Mower Weight Information
Information on the weight of the mower.
Instrumentation
Electronic Hour Meter
Function of the electronic hour meter.
Mower Blade Maintenance
Blade Inspection and Care
Procedures for checking and maintaining mower blades.
Blade Safety Warnings
Critical safety reminders for blade handling.
Greasing the Bearings
Grease Type and Application
Specifies grease type and application points.
Blade Selection Guide
Standard vs. Mulching Blades
Explains the differences between blade types.
Blade Part Numbers
How to identify blades using part numbers.
Non-OEM Blade Use Risks
Risks and warranty implications of using non-OEM blades.
Mowing Tips and Techniques
Mowing Patterns and Heights
Techniques for efficient and effective mowing.
Grass Clipping Management
Advice on handling grass clippings for lawn health.
Blade Sharpness Importance
Emphasizes the need for sharp mower blades.
Service Section
Hydrostatic System Service
Maintenance and service for the hydrostatic system.
Drive Belt Maintenance
Procedures for maintaining the drive belt tension.
Engine Maintenance
Guidance on engine oil, filter, and air cleaner maintenance.
Electrical System Overview
Information on fuses, wiring, and charging system.
Frame Component Maintenance
Torque specifications and greasing for frame parts.
Cutting Deck Service
Procedures for deck belt removal and leveling.
Parts Section
ZT Elite Front Fork Assembly
Exploded view and parts list for the front fork.
ZT Drive Arm Assemblies
Exploded view and parts list for drive arm components.
ZT Gas Tank Assemblies
Exploded view and parts list for gas tank components.
Frame Top Assemblies
Exploded view and parts list for frame top components.
Frame Bottom Assemblies
Exploded view and parts list for frame bottom components.
ZT Transaxle Assembly
Exploded view and parts list for the transaxle.
Kohler Engine Assembly
Exploded view and parts list for Kohler engines.
Kawasaki Engine Assembly
Exploded view and parts list for Kawasaki engines.
ZT 48" Deck Assembly
Exploded view and parts list for the 48" deck.
ZT 54" Deck Assembly
Exploded view and parts list for the 54" deck.
ZT 60" Deck Assembly
Exploded view and parts list for the 60" deck.
Spindle Assembly
Exploded view and parts list for spindle components.
Limited Warranty
Warranty Coverage and Duration
Details on what the warranty covers and for how long.
Exclusions from Warranty
Items and conditions not covered by the warranty.
Obtaining Warranty Service
Procedures for getting service under warranty.
Warranty Limitations
Statements on warranty exclusions and limitations.