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OWNER'S MANUAL
2015
125 EXC Six Days EU
125 EXC Factory Edition EU
200 XC‑W US
250 EXC Six Days EU
250 EXC Factory Edition EU
250 XC‑W US
300 EXC Six Days EU
300 EXC Factory Edition EU
300 XC‑W Six Days US
300 XC‑W US
Art. no. 3213233en
125 EXC EU
200 EXC EU
200 EXC AU
250 EXC EU
250 EXC AU
300 EXC EU
300 EXC AU
300 EXC BR
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Table of Contents
Related Manuals for KTM 300 EXC Factory Edition
Summarization of Contents
Means of Representation
Symbols Used in Manual
Explains the meaning of symbols used in the manual to convey warnings and information.
Typographical Formats
Explains the use of specific names, protected names, and brands in the document.
Safety Advice
Intended Use Definition
Defines the sport motorcycle's intended use for competition and offroad endurance.
General Safety Instructions
Highlights the importance of following safety instructions and warning labels.
Risk Degrees and Symbols
Explains danger levels (Danger, Warning, Caution, Note) and their corresponding symbols.
Tampering Warning
Warns against tampering with the noise control system as per federal law.
Safe Operation Guidelines
Provides essential advice for safe riding and vehicle condition.
Protective Clothing Importance
Emphasizes the necessity of wearing proper protective clothing.
Work Rules for Maintenance
Outlines rules for performing maintenance and using special tools.
Environmental Considerations
Discusses responsible motorcycle use and environmental consciousness.
Owner's Manual Guidance
Explains the purpose and importance of the owner's manual.
Important Notes
Guarantee and Warranty Conditions
Details warranty terms, voiding conditions, and service requirements.
Operating and Auxiliary Substances
Lists required fluids and safety warnings for handling them.
Spare Parts and Accessories
Advises using KTM-approved parts and accessories for safety.
Importance of Proper Service
Highlights that correct service prevents wear and ensures longevity.
View of Vehicle
Front Left View
Illustrates and labels key components visible from the front left.
Rear Right View
Illustrates and labels key components visible from the rear right.
Serial Numbers
Chassis Number Location
Explains where to find the chassis number stamped on the steering head.
Type Label Location
Indicates the type label is fixed to the front of the steering head.
Engine Number Location
Explains the location of the engine number on the engine's left side.
Fork and Shock Absorber Part Numbers
Explains the location of fork and shock absorber part numbers.
Controls
Clutch Lever Operation
Describes the clutch lever's hydraulic operation and self-adjustment.
Hand Brake Lever Function
Explains the hand brake lever is used to activate the front brake.
Throttle Grip
Describes the throttle grip located on the right handlebar.
Kill Switch Functionality
Explains the kill switch states for ignition control and engine stopping.
Horn Button Operation
Describes the horn button operation in neutral and pressed states.
Light Switch Modes
Details the light switch positions for off, low beam, and high beam.
Turn Signal Switch Operation
Explains the turn signal switch positions for off, left, and right signals.
Emergency OFF Switch
Explains the emergency OFF switch positions for engine control.
Electric Starter Button
Describes the electric starter button operation for starting the engine.
Indicator Lamp Overview
Explains the function of various indicator lamps like high beam and EFI.
Fuel Filler Cap Operation
Details how to safely open and close the fuel filler cap.
Fuel Tap Positions
Explains the fuel tap positions (ON, OFF, RES) for fuel supply control.
Choke Lever Function
Describes the choke lever for richening the mixture for cold starts.
Shift Lever and Gear Positions
Describes the shift lever and illustrates gear positions.
Kick Starter Operation
Explains the operation of the kick starter.
Foot Brake Lever
Describes the foot brake lever for activating the rear brake.
Side Stand Usage
Explains the side stand's purpose and how to secure it while riding.
Steering Lock Operation
Details the procedure for locking and unlocking the steering.
Speedometer Functions
Speedometer Overview and Buttons
Introduces the speedometer display, buttons, and basic functions.
Activation and Display Test
Explains how to activate the speedometer and perform a display test.
Setting Units (Kilometers/Miles)
Details the process for setting the unit of measurement for speed.
Configuring Speedometer Functions
Explains how to activate and deactivate various speedometer functions.
Setting the Clock
Provides instructions on setting the internal clock of the speedometer.
Lap Time Viewing and Reset
Details how to view and reset lap times recorded by the speedometer.
Display Modes (Speed, ODO, TR, A, S)
Explains different display modes like speed, odometer, trip, average speed, and stopwatch.
Preparing for Use
First Use Advice
Provides crucial advice for initial operation, controls, and familiarization.
Engine Break-in Procedure
Details the engine break-in phase, performance limits, and throttle use.
Adapting for Difficult Conditions
Advises on preparing the vehicle for various challenging riding environments.
Riding on Sand (Dry and Wet)
Specific preparation steps for riding on dry and wet sandy surfaces.
Riding in Mud and Wet Surfaces
Specific preparation steps for riding on wet and muddy terrain.
Riding in High Temperatures
Advice for riding at high temperatures and low speeds.
Riding in Low Temperatures or Snow
Advice for riding in low temperatures or snowy conditions.
Riding Instructions
Pre-Ride Checks
Lists essential checks and maintenance tasks before riding.
Starting the Engine
Details the procedure for starting the engine, including choke use.
Starting Off and Shifting Gears
Explains how to start off, shift gears, and ride efficiently.
Braking Techniques
Provides guidance on braking and potential issues like wheel lock.
Stopping and Parking Safely
Details safe procedures for stopping and parking the motorcycle.
Refueling Procedures
Explains the correct and safe procedure for refueling the fuel tank.
Service Schedule
Regular Maintenance Schedule
Outlines routine maintenance tasks based on operating hours or race events.
Additional Service Work
Lists service tasks that can be performed on request or at specific intervals.
Tuning the Chassis
Basic Chassis Setting for Rider Weight
Guides on adjusting suspension based on rider weight for optimal handling.
Shock Absorber Damping Adjustment
Details how to adjust low-speed and high-speed compression damping.
Rebound Damping Adjustment
Details how to adjust the rebound damping of the shock absorber.
Measuring and Adjusting Sag
Explains how to measure static/riding sag and adjust spring preload.
Fork Damping Adjustment
Details how to adjust fork compression and rebound damping.
Fork Spring Preload Adjustment
Details how to adjust the fork spring preload for different settings.
Handlebar Position Adjustment
Explains how to adjust handlebar position for rider comfort and ergonomics.
Service Work on the Chassis
Lifting and Removing Motorcycle
Explains safe procedures for lifting and removing the motorcycle from a stand.
Fork Leg Maintenance
Details procedures for bleeding, cleaning, removing, and installing fork legs.
Triple Clamp Maintenance
Details procedures for removing and installing triple clamps.
Steering Head Bearing Check and Adjustment
Explains how to check and adjust steering head bearing play.
Front Fender Removal and Installation
Details procedures for removing and installing the front fender.
Shock Absorber Maintenance
Details procedures for removing and installing the rear shock absorber.
Seat Removal and Installation
Details procedures for removing and installing the seat.
Air Filter and Box Maintenance
Details procedures for removing, installing, and cleaning the air filter and box.
Exhaust System Maintenance
Details procedures for removing, installing, and repacking the main silencer.
Fuel Tank Removal and Installation
Details procedures for removing and installing the fuel tank.
Drive Chain Maintenance
Explains how to check, clean, and adjust drive chain tension and wear.
Frame and Swingarm Integrity Check
Details how to check the frame and swingarm for damage or deformation.
Throttle Cable Routing Check
Explains how to check and correct throttle cable routing.
Handlebar Grip Check
Explains how to check handlebar grips for damage and wear.
Clutch System Maintenance
Details checking and changing hydraulic clutch fluid level.
Engine Guard Installation/Removal
Details procedures for installing and removing engine guards.
Brake System
Hand Brake Lever Free Travel
Explains how to check and adjust the free travel of the hand brake lever.
Hand Brake Lever Position Adjustment
Details how to adjust the basic position of the hand brake lever.
Brake Disc Wear Check
Explains how to check brake disc thickness and condition for wear.
Front Brake Fluid Level Check
Explains how to check the front brake fluid level and add fluid.
Front Brake Lining Check and Change
Explains how to check and change the front brake linings.
Foot Brake Lever Free Travel
Explains how to check and adjust the free travel of the foot brake lever.
Rear Brake Fluid Level Check
Explains how to check the rear brake fluid level and add fluid.
Rear Brake Lining Check and Change
Explains how to check and change the rear brake linings.
Wheels and Tires
Front Wheel Removal and Installation
Details procedures for removing and installing the front wheel.
Rear Wheel Removal and Installation
Details procedures for removing and installing the rear wheel.
Tire Condition Check
Explains how to check tire condition, tread depth, and age.
Tire Air Pressure Adjustment
Details how to check and adjust tire air pressure for optimal performance.
Spoke Tension Check
Explains how to check spoke tension and correct it if varies.
Electrical System
Battery Maintenance
Details procedures for removing, installing, and recharging the battery.
Main Fuse Replacement
Details how to locate and replace the main fuse.
Headlight Assembly Maintenance
Details procedures for removing, installing, and changing headlight bulbs.
Headlight Setting Adjustment
Explains how to check and adjust the headlight alignment.
Speedometer Battery Replacement
Details how to change the battery in the speedometer.
Cooling System
Cooling System Overview
Explains the function of the water pump, radiator cap, and air cooling.
Antifreeze and Coolant Level Check
Guides on checking coolant antifreeze value and level.
Coolant Draining Procedure
Details how to safely drain the coolant from the system.
Coolant Refilling Procedure
Details how to refill the cooling system with coolant and bleed air.
Tuning the Engine
Throttle Cable Play Check
Explains how to check and adjust throttle cable play for smooth operation.
Carburetor Idle Speed Adjustment
Details how to adjust idle speed and mixture for optimal engine performance.
Emptying Carburetor Float Chamber
Details the procedure for emptying the carburetor float chamber.
Shift Lever Position Check
Explains how to check the basic position of the shift lever for ergonomics.
Engine Characteristic - Auxiliary Spring
Explains auxiliary spring options for tuning engine characteristics.
Service Work on the Engine
Gear Oil Level Check
Explains how to check the gear oil level.
Gear Oil Change Procedure
Details how to drain and refill the gear oil.
Cleaning and Care
Motorcycle Cleaning Instructions
Provides detailed instructions for cleaning the motorcycle safely.
Winter Operation Precautions
Outlines checks and maintenance steps for protecting against road salt corrosion.
Storage
Long-Term Storage Procedure
Provides comprehensive instructions for storing the motorcycle long-term.
Preparation After Storage
Details the steps needed to prepare the motorcycle for use after storage.
Troubleshooting
Engine Cranking Issues
Lists causes and actions for engine not cranking or failing to start.
Engine Idle and Power Problems
Lists causes and actions for engine idle issues and low power.
Engine Stalling and Overheating
Lists causes and actions for engine stalling or overheating.
Technical Data
Engine Specifications
Provides detailed engine specifications for 125, 200, 250, and 300 models.
Engine Tightening Torques
Lists torque specifications for various engine components.
Capacities (Fluids and Fuel)
Lists capacities for gear oil, coolant, and fuel tank.
Chassis Specifications
Provides specifications for frame, fork, shock absorber, and brakes.
Electrical System Components
Lists specifications for battery, fuses, bulbs, and lamps.
Tire Specifications
Lists tire sizes, pressures, and validity information.
Fork Specifications
Provides detailed specifications for fork damping, preload, and oil.
Shock Absorber Specifications
Provides detailed specifications for shock absorber damping and preload.
Chassis Tightening Torques
Lists torque specifications for various chassis components.
Carburetor Specifications
Provides detailed carburetor settings for different models.
Substances
Brake Fluid Recommendations
Specifies DOT 4 and DOT 5.1 brake fluid types and suppliers.
Coolant Specifications
Specifies coolant type, mixture ratio, and supplier.
Engine Oil Recommendations
Specifies engine oil standards (JASO, SAE) and recommended brands.
2-Stroke Engine Oil
Specifies 2-stroke engine oil type and recommended brands.
Fork Oil Specifications
Specifies fork oil type (SAE 4) and recommendations.
Hydraulic Fluid and Shock Absorber Fluid
Specifies hydraulic fluid (ISO VG 15) and shock absorber fluid (SAE 2.5).
Fuel Requirements
Specifies unleaded fuel requirements and prohibited fuel types.
2-Stroke Fuel/Oil Mixture
Specifies the recommended mixture ratio for 2-stroke engine oil and fuel.
Auxiliary Substances
Cleaning and Lubrication Products
Lists recommended cleaners, greases, and sprays for maintenance.
Specialty Care Products
Lists recommended preserving materials and special cleaners.
Standards
JASO T903 MA Standard
Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.
SAE Viscosity Classification
Explains the SAE classification system for oil viscosity.
JASO FD Standard
Explains the JASO FD classification for 2-stroke racing engine oils.
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