Arctic Cat PROWLER 700 HDX Operator's Manual
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Arctic Cat PROWLER 700 HDX Operator's Manual

2014
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WARNING
WARNING
WARNING
WARNING
!
!
Operating this ROV if you are under
the age of 16 increases your chance
UNDER
of serious injury or death.
16
NEVER operate this ROV if you are
not 16 or older and possess a valid
drivers license.
Do not remove this Operator's Manual from this ROV according to the guidelines
and agreement with the U.S. Consumer Product Safety Commission.
Read this manual carefully. It contains important safety information.
Always use common sense when operating this vehicle.
PROWLER
®
PROWLER
®
500 HDX™
700 HDX™

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  • Page 1 PROWLER 500 HDX™ ® PROWLER 700 HDX™ ® WARNING WARNING WARNING WARNING Operating this ROV if you are under the age of 16 increases your chance UNDER of serious injury or death. NEVER operate this ROV if you are not 16 or older and possess a valid drivers license.
  • Page 2 Arctic Cat for a free replacement. The labels should be considered permanent parts of the Prowler. If a label comes off or becomes hard to read, contact Arctic Cat for a free replacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.

  • Page 3: Foreword

    • Respect your vehicle, vehicle. For a complete list of accesso- • Respect the environment, and ries, refer to the current Arctic Cat ATV • Respect private property and do not Accessory Catalog. trespass. We also advise you to strictly follow the...

  • Page 4: Table Of Contents

    Table of Contents Foreword..........1 Shock Absorbers .......40 Parts and Accessories ......1 General Lubrication ......41 DIVISION I - SAFETY Hydraulic Brake .........43 Safety Alert..........4 Protective Rubber Boots ....43 Warning Labels ........5-6 Battery..........44 Location of Parts and Controls .... 7 Spark Plug.........47 Warnings ...........8-16 Air Inlet Pre-Filter ......48...

  • Page 5: Division I - Safety

    Do not turn at excessive speed. • Always have the vehicle checked by an authorized Arctic Cat dealer if it has been involved in an accident. • Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills.

  • Page 6: Safety Alert

    Safety Alert You should be aware that THIS VEHI- * Never consume alcohol or drugs CLE IS NOT A TOY AND CAN BE before or while operating this vehi- cle. HAZARDOUS TO OPERATE. This vehicle handles differently from other * Never operate this vehicle at exces- vehicles, including motorcycles and cars.

  • Page 7: Warning Labels

    Warning Labels HDX191A Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-444. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.
  • Page 8 Warning Labels HDX189A Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.

  • Page 9: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Tool Kit 4. Tailgate Latch 5. Reverse Override Switch 6. Tilt Steering Latch 7. Under-Hood Storage Compartment HDX184A 8. In-Dash Storage Compartment 9. Brake Pedal 10. Fuses 11. Ignition/Start Switch 12.

  • Page 10: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
  • Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident. Operating without eye protection can result in an acci- dent and increases your chances of a serious injury in the event of an accident.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without occupant side restraints properly secured. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Failure to inspect this vehicle before operating.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury or death. HOW TO AVOID THE HAZARD Before you engage reverse gear, make sure there are no obstacles or people behind you.
  • Page 17 Never modify this vehicle through improper installation or improper use of accessories. All parts and accessories added to this vehicle should be genuine Arctic Cat compo- nents designed for use on this vehicle and should be installed and used according to instructions.

  • Page 18: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or pene- trate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control.

  • Page 19: Division Ii - Operation/ Maintenance

    2.8 L (3.0 U.S. qt) - 500 1.9 L (2.0 U.S. qt) - 700 Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight...

  • Page 20: Vehicle Operation

    Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Controls Steering free - no binding - no excessive free-play. Shift lever in park. Accelerator free - no binding - returns to idle position. Fluids Coolant level to bottom of radiator neck.

  • Page 21: Starting The Vehicle

    Vehicle Operation Starting the Vehicle Shifting the Transmission Always start with the vehicle on a flat, level surface. Carbon monoxide poison- To shift the transmission, follow these ing can kill you, so keep the vehicle out- steps. side while it’s running. Follow these ...
  • Page 22 Vehicle Operation CAUTION CAUTION Always shift into low range when Never increase engine speed above operating on wet or uneven terrain, idle RPM when in park or belt damage when towing or pushing heavy loads, will occur. and when using a plow. Failure to fol- low this caution may result in prema- ture V-belt failure or in damage to related drive system components.

  • Page 23: Driving Uphill

    ! WARNING result in loss of control or a rollover. Excessive speed, driving aggres- Use only Arctic Cat approved brake sively, or making abrupt maneuvers, fluid. Never substitute or mix differ- even on flat, open areas, can cause ent types or grades of brake fluid.

  • Page 24: Driving In Reverse

    Vehicle Operation NEVER OPERATE UP OR  NOTE: Selecting the LOCK posi- DOWN HILLS STEEPER tion on the differential lock control THAN 15° may be beneficial; however, steer- ing effort will be greatly increased. 2. Approach the obstacle as close as possible to 90°...
  • Page 25 Vehicle Operation Cold Weather Driving 2. Keep your foot off the brake until you’re out of the skid.  NOTE: Check that all control levers 3. Stop and shift into four-wheel drive. and the pedals move freely. Make sure that the floorboard is free of ice Crossing Water and snow.
  • Page 26 Vehicle Operation 4. Practice driving in an open snow-cov- ered or ice-covered area at slow ! WARNING speeds before driving on snow-cov- Do not operate this vehicle on a fro- ered or ice-covered trails. zen body of water. The vehicle could 5.

  • Page 27: General Information

    The key to complete warranty claims properly. No cannot be removed in this position. warranty will be allowed by Arctic Cat if START position — The ignition circuit the VIN or ESN is removed or mutilated is complete and the starter is engaged.

  • Page 28: Drive Select Switch

    Drive Select Switch Steering Wheel Tilt Latch (700) Push the latch located on the steering col- umn beneath the steering wheel and move the steering wheel to the desired position; then release the latch and make sure the steering wheel locks in one of the four detent positions.

  • Page 29: Occupant Side Restraints

    1. Place the seat belt across your lap as low as possible without twisting the belt making sure the shoulder strap is below the neck and across the chest. ! WARNING Only appropriate-sized passengers may ride in this vehicle. Passengers must be able to place both feet flat on the floor while keeping their back HDX108B...

  • Page 30: Cargo Box

    HDX188 HDX113A 3. Open the tailgate and remove the Cargo Box machine screws securing the stop- The cargo box on this ROV can be con- cables to the tailgate. Note the correct verted to a “flat-bed” cargo platform. To orientation of the bushings to the convert your cargo box to a flat-bed, use cable ends and tailgate.
  • Page 31 5. Remove the stake pocket retaining bolts, jam nuts, and forward tie bolt clip nuts and secure in a safe place with the machine screws and bush- ings from the tailgate. HDX121 4. Install the left and right side clip nuts onto the frame;...
  • Page 32 Tailgate Latches HDX122 6. Secure the tailgate stop-cables to the HDX184B tailgate with the machine screws and 1. To open the tailgate, pull the latch bushings making sure the bushing handles (located on the end of the engages the cable as shown. Tighten tailgate).

  • Page 33: Power Steering (700)

    NOTE: Take the ATV to an autho-  NOTE: Turn the key switch to the rized Arctic Cat ATV dealer to have OFF position then back to the ON the error corrected and the system position to reset the malfunction error reset as soon as possible.
  • Page 34   NOTE: When the bottom segment NOTE: The engine hour meter will flashes, approximately 3.5 L (0.92 U.S. not activate until engine speed gal.) of gasoline remains in the tank. exceeds 500 RPM. 3. Mode Button - Press and release to 6.

  • Page 35: Electric Fuel Pump

    Using a garden hose, wash the radiator and the engine to remove any debris restricting air flow. CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core. The pressure may bend or flatten the fins causing restricted air flow, and electrical components on the radiator could be damaged.

  • Page 36: Load Capacity Ratings

    HDX062A injury or death. This vehicle is equipped with a frame- mounted receiver (front and rear) for a Arctic Cat Load Capacity Ratings standard 5.1 cm (2 in.) receiver hitch. Item Specifications The standard receiver hitch must be pur- Vehicle Load Capacity (GVW) chased separately.

  • Page 37: Transporting

    CAUTION CAUTION Failure to place the transmission in park could allow the vehicle to roll off Do not use white gas. Only Arctic Cat the trailer in the event of tie-down approved gasoline additives should strap failure. be used.

  • Page 38: Engine Break-In

    Lubricant  NOTE: Arctic Cat recommends the ! WARNING use of genuine Arctic Cat lubricants. Do not overfill the gas tank. The recommended front differential/rear drive lubricant is SAE approved 80W-90 Engine Break-In hypoid. This lubricant meets all of the After the completion of the break-in lubrication requirements of this vehicle.

  • Page 39: Burnishing Brake Pads

    Burnishing Brake Pads During the first 10 hours of operation, always use less than ½ throttle. Varying the Brake pads must be burnished to achieve engine RPM during the break-in period full braking effectiveness. Braking dis- allows the components to “load” (aiding the tance will be extended until brake pads are engine/transmission component...

  • Page 40: General Maintenance

    If the owner/operator does not feel quali- cedures for each item can be found fied to perform any of these maintenance on the corresponding page indi- procedures or checks, take the vehicle to cated. an authorized Arctic Cat dealer for pro- fessional service.

  • Page 41: Maintenance Schedule

    I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * = Dealer maintenance **When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

  • Page 42: Liquid Cooling System

    If any Arctic Cat dealer for service. Also, the cool- one of these conditions is detected, ant level should be checked periodically.

  • Page 43: General Lubrication

    Spring Position Setting Load Force Soft Light Stronger Stiff Heavy HDX087A General Lubrication Cables None of the cables require lubrication; however, it is advisable to lubricate the ends of the cables periodically with a good cable lubricant. Cargo Box Latches Periodically apply a light coat of grease to the latches and pins.
  • Page 44 2. Remove each oil fill plug. HDX234A 4. Remove the drain plug from the bot- HDX083A tom of the engine and drain the oil into a drain pan. 5. Use an appropriate oil filter wrench to remove the old oil filter and dispose of properly.

  • Page 45: Hydraulic Brake

     4. After all the oil has been drained, NOTE: Take the vehicle to an autho- install the drain plugs and tighten to rized Arctic Cat dealer for this service. 45 in.-lb. CAUTION CAUTION Be careful not to spill any fluid when Inspect the oil for any signs of metal filling the brake fluid reservoir.

  • Page 46: Battery

    2. If boot damage is present, contact an 2. Remove both front wheels. authorized Arctic Cat dealer for service. Battery 3. Inspect the four ball joint boots for cracks, tears, or perforations.
  • Page 47 NOTE: Optional battery charging ger with the proper float mainte- adapters are available from your nance will damage the battery if authorized Arctic Cat dealer to con- connected over extended periods. nect directly to your vehicle from the Charging recommended chargers to simplify the maintenance charging process.
  • Page 48 NOTE: If, after charging, the bat- negative ground electrical system. tery does not perform to operator CAUTION expectations, bring the battery to an authorized Arctic Cat dealer for Always make sure the electrical sys- further troubleshooting. tems are of the same voltage and Jump-Starting ground polarity prior to connecting jumper cables.

  • Page 49: Spark Plug

    A white or dark insulator indi- cates that the engine may need to be ser- viced. Consult an authorized Arctic Cat dealer if the plug insulator is not a light brown color. To help prevent cold...

  • Page 50: Air Inlet Pre-Filter

    Air Inlet Pre-Filter 3. Install and secure with the clamp. Tighten securely; then with the pre- This vehicle is equipped with a foam pre- filter cover installed (500), install the filter to filter dirt from the inlet air prior seat base, seat, and backrest. to reaching the main air filter.

  • Page 51: Air Filter Housing Drains

    NOTE: If the vehicle has been and Foam Air Filter Oil are available driven through water, the V-belt from Arctic Cat. cover must be drained of any water. 5. Squeeze the element by pressing it 1. Place the vehicle on a level surface.

  • Page 52: Wheels

    If proper tools and related items are burns. not available, have this maintenance per- formed by an authorized Arctic Cat 1. Open the cargo box and remove the dealer or a qualified tire repair station. two springs securing the muffler to the exhaust pipe.

  • Page 53: Light Bulb Replacement

    Light Bulb Replacement The wattage rating of each bulb is shown in the chart. When replacing a burned bulb, always use the same wattage rating. Headlight 12V/27W (4) Taillight/Brakelight 12V/8W/27W CAUTION Use only specified bulbs indicated in HDX241A the chart as replacement bulbs. 4.

  • Page 54: Checking/Adjusting Headlight Aim

    3. Using the measurements obtained in period of use, consult an authorized step 2, make horizontal marks on the Arctic Cat dealer immediately. aiming surface. Electrical Output 4. Make vertical marks which intersect...

  • Page 55: Storage Compartment/Tools

    ROPS label, unauthorized repair or welding, and/or improper installation. If any of these circumstances are discovered, imme- diately bring the vehicle to an authorized Arctic Cat dealer for service.

  • Page 56: Preparation For Storage

    Start the engine and is fully charged (see Battery section allow it to idle; then using Arctic Cat in this manual). Engine Preserver, rapidly inject the 9. Store the vehicle indoors in a level preserver into the air filter opening position.

  • Page 57: Preparation After Storage

    Arctic Cat recommends the following light aim; adjust or replace if procedure. necessary. 1. Clean the vehicle thoroughly.

  • Page 58: Limited Warranty

    Arctic Cat ROV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ROV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply.

  • Page 59: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com- pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 60: Epa Emission Control Statement

    STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.

  • Page 61: Change Of Address, Ownership, Or Warranty Transfer

    Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party.
  • Page 62 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 63: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 64 NOTES...
  • Page 65 NOTES...
  • Page 66 NOTES...

  • Page 67: Identification Numbers Record

    2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen.
  • Page 68 ©2013 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1772 - Canada p/n 2259-811...

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