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Ingersoll Manuals
Tractor
4023
Operator's manual
Ingersoll 4023 Operator's Manual
Compact tractors
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Messages
To the Owner
Product Identification (Pin) or Serial Numbers (S/N)
Operating Instructions
Operating Controls and Instruments
Prestarting Check List
Break-In Procedure
Starting Procedure
Stopping Procedure
Operating Procedure
Troubleshooting Guide
Preventive Maintenance
Maintenance Chart
Capacities
Specifications
Overall Measurements
Wiring Diagram
Wiring Diagram
Storage Battery
Jumper Cables and Booster Battery
Headlights
Fuse
Attachment Drive Clutch Break-In Procedure
Brake
Fuel
Hydraulic Oil
Hydraulic Oil Cooler
Hydraulic Oil Filter
Seat
Transaxle
Chassis Lubrication
Steering Adjustment
Toe-In Adjustment
Manual Ordering Procedure
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Table of Contents
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Operating Controls and Instruments
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Capacities
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Maintenance Chart
5
Specifications
6
Wiring Diagram
7
Hydraulic Oil
8
Hydraulic Oil Filter
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COMPACT TRACTORS
4018, 4021, 4023
4218, 4221, 4223
Operator's Manual 8-61220
Ingersoll Tractor Co.
Portland, Maine 04103
casecoltingersoll.com
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Summarization of Contents
Tractor Safety Essentials
Pre-Start Safety Checks
Crucial checks and warnings before starting the tractor engine.
Emissions Hazard Warning
Warning about engine exhaust chemicals known to cause cancer or reproductive harm.
General Safety Precautions
Safe Attachment and Transport
Safety guidelines for operating attachments and transporting the tractor.
Slope and Terrain Operation
Precautions for safe operation on hills, slopes, and uneven ground.
Operator Qualification and Work Area Safety
Rules for operator competence, passenger restrictions, and clearing the work zone.
Continued Safety Precautions
Mowing Safety and Fuel Handling
Safe practices for mowing, handling flammable gasoline, and equipment condition.
Fire Prevention and Equipment Integrity
Measures to prevent fires and ensure the tractor's mechanical safety.
Further Safety Guidelines
Trailer and Highway Travel Safety
Warnings regarding highway travel and safe trailer loading/unloading.
Hydraulic System and Tire Pressure Safety
Precautions for high-pressure hydraulics and correct tire inflation.
Battery Connection and Handling Safety
Critical safety advice for connecting, disconnecting, and handling tractor batteries.
Advanced Safety Considerations
Battery Safety, Jumpstarting, and Electrical
Detailed safety for battery terminals, acid, jumpstarting, and electrical system work.
Operator Position and Maintenance Safety
Importance of correct seat position and safety during service tasks.
Hillside and Slope Operation
Learning Safe Slope Operation
Understanding controls, limitations, and terrain for safe operation on slopes.
Terrain Assessment and Hazard Avoidance
How to evaluate terrain, identify obstacles, and maintain control on inclines.
Adapting to Changing Conditions
Adapting to Changing Operating Conditions
Adjusting for weight, traction, and environmental factors affecting tractor performance.
Owner Information and Regulations
Manufacturer Notices and Emissions Rules
Notices on design rights, spark arresters, and Canadian radio interference regulations.
Understanding Tractor Orientation Terms
Clarification of terms like "Right, Left, Front, Rear" for manual use.
Product Identification and Serial Numbers
Locating Key Tractor and Engine Identifiers
Guide to finding tractor model, PIN, engine model, serial, and specification numbers.
Tractor Operating Instructions
Control Panel and Ignition System
Overview of controls, ignition, choke, throttle, and headlights.
Continued Operating Instructions
Indicator Lights, Brakes, and PTO Control
Understanding battery light, hour meter, brakes, and PTO engagement.
Attachment Lift and Reverse Override
Operating the hydraulic lift and the attachment drive reverse safety feature.
Transaxle and Drive Controls
Dual Range Transaxle Operation
Selecting low and high ranges for the tractor's transaxle.
Direction Control Lever Operation
Direction Control Lever (4000 Series)
Operating the travel control lever for forward, neutral, and reverse on 4000 series.
Direction Control Lever (4200 Series)
Operating the direction control lever and travel pedal on 4200 series.
Pre-Operation Checks and Break-In
Pre-Operation Checklist Items
Essential pre-start checks including fluid levels, controls, and safety.
Engine Break-In Procedure
Initial Engine Break-In Steps
Recommended procedure for breaking in a new engine for optimal service life.
Tractor Starting Procedure
Engine Starting Steps and Safety
Detailed steps for starting the tractor, including safety interlocks and warm-up.
Cold Hydraulic System Warm-up
Procedure to warm the hydraulic system in cold temperatures before operation.
Tractor Stopping Procedure
Safe Engine Shutdown and Parking
Steps for safely stopping the tractor, engaging the parking brake, and removing the key.
Preventing Muffler Backfire
Method to prevent muffler backfire during shutdown.
Tractor Operating Procedures
Gear Selection and Travel Operation
How to select gear ranges and operate forward/reverse travel.
Safe Slope and Turning Maneuvers
Guidelines for safe operation on slopes, including turning and speed control.
Continued Operating Procedures
Hillside Braking and Traction Control
How to brake on hillsides and maintain traction when moving uphill.
Attachment Engagement and Operation
Procedures for engaging attachments, mower, tiller, and snowcaster.
Troubleshooting Common Issues
Engine Starting Problems
Causes and solutions for the engine failing to start.
Engine Power Loss Issues
Reasons and remedies for the engine not performing at full power.
Engine Running Problems
Troubleshooting steps if the engine stops or runs erratically.
Preventive Maintenance Overview
Importance of Regular Tractor Maintenance
Explains why preventive maintenance is crucial for tractor longevity and performance.
Tractor Maintenance Schedule
Scheduled Maintenance Tasks
List of maintenance procedures and their recommended frequency.
Tractor Fluid Capacities
System Fluid Capacity Specifications
Specifications for oil, fluid, and fuel capacities for various tractor systems.
Technical Specifications
Engine and Transaxle Specifications
Detailed specs for the engine, transaxle type, and speed ranges.
Tire Specifications and Pressure
Details on tire sizes, ply rating, and recommended pressure.
Overall Tractor Measurements
Dimensional Data and Weight
Provides key measurements like length, width, height, and tractor weight.
4200 Series Wiring Diagram
Electrical System Components and Connections
Diagram illustrating the electrical system and color code for the 4200 series.
4000 Series Wiring Diagram
Electrical System Components and Connections
Diagram showing the electrical system and color code for the 4000 series.
Battery Maintenance and Safety
Battery Terminal and Post Care
Instructions for cleaning and maintaining battery terminals and posts.
Idle Battery Care and Jumpstarting
Advice on maintaining battery charge and safe jumpstarting procedures.
Headlight and Fuse Service
Headlight Bulb Replacement
Step-by-step guide to replacing a burnt-out headlight bulb.
Fuse Location and Replacement
Instructions on how to locate and replace the main tractor fuse.
Attachment Drive Clutch Break-in
Clutch Burnishing Procedure
Method for burnishing the clutch lining for normal wear life.
Brake System Service
Brake Linkage Lubrication
How to properly lubricate the brake linkage pivot points.
Brake Adjustment Procedure
Steps for adjusting the tractor's brake system for proper stopping.
Fuel System Information
Gasoline Handling and Storage Safety
Safety precautions for handling, storing, and using gasoline.
Fuel System Maintenance Tips
Using fresh fuel, checking the cap, and avoiding alcohol additives.
Hydraulic Oil Service
Hydraulic Oil Change Procedure
Procedure for draining and refilling the tractor's hydraulic oil reservoir.
Hydraulic Oil Viscosity Guide
Guidance on selecting correct hydraulic oil viscosity based on air temperature.
Hydraulic System Components
Hydraulic Oil Cooler Maintenance
Importance of keeping the hydraulic oil cooler clean and unobstructed.
Hydraulic Oil Filter Service
Replacing the Hydraulic Oil Filter
Steps for removing and installing a new hydraulic oil filter.
Seat and Transaxle Service
Seat Adjustment and Care
How to adjust the seat and perform basic seat maintenance.
Transaxle Oil Service
Transaxle Oil Change and Specifications
Procedure for changing transaxle oil and recommended oil type/viscosity.
Chassis Lubrication Points
Applying Grease to Key Fittings
Where and how to apply grease to front wheel spindles, bearings, and steering gear.
Steering and Wheel Alignment
Steering Gear Adjustment
How to adjust the steering gear for proper free play and prevent binding.
Front Wheel Toe-In Adjustment
Adjusting Front Wheel Alignment
Procedure for measuring and adjusting the toe-in of the front tires.
Manual Ordering Information
Manual Availability and Ordering Process
Information on available manuals and how to order them from the manufacturer.
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