Celair 850 Installation Instructions Manual

Profile series

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Celair Profile Series
Fresh Air Conditioning
Installation Instructions
Profile 500, 600, 750, 850

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Summarization of Contents

Introduction
Important Notes
Copyright, rights reserved, and product development rights, including notice of changes.
Dealer and Installer Responsibility
Outlines responsibilities for training, compliance with codes, and legal obligations for correct installation.
Training Requirements
Ensures staff are adequately trained for product specification and installation, with technical support offered.
Legal and Statutory Obligations
Mandates compliance with all codes, standards, and legal requirements, including issuing certificates.
Before Commencing Installation
Pre-installation checks for packaging damage, system components, unit correctness, and design conformity.
Safety and O.H.&S. Requirements
Ensures a safe working environment, access for service, roof safety measures, and harness anchorage points.
Unit Location
Unit Location Checklist
Verifies EPA compliance, placement away from obstructions, structural support, and safe service access.
Unit Installation
Installing the Dropper Duct
Guidelines for installing metal dropper ducts, including size recommendations and secure fixing methods.
Installing the Enviroseal Duct Shutter
Step-by-step instructions for installing the optional Enviroseal duct shutter correctly.
Installing the Air Conditioner Unit
Procedures for removing louvre panels and the venturi/fan assembly for easier unit handling.
Installing the Duct Work
Guidelines for insulated ductwork, specifying bend radius, airtight sealing, and insulation standards.
Connections
Water Management Importance
Highlights the critical role of correct water management for product operation, longevity, and warranty.
Inlet Water Connections
Details on fitting the float valve assembly and connecting the water supply to the unit.
Fitting the Float Valve
Step-by-step guide to installing the float valve assembly and associated components for water inlet.
Connecting the Water Supply
Specifies requirements for water supply pipework installation by a licensed plumber, conforming to standards.
Water Drain Connections
Procedures and requirements for connecting water drainpipes, including the overflow assembly.
Fitting The Overflow Assembly
Steps to install the 50mm BSP overflow fitting, ensuring a watertight connection to the tank.
Enviroflow Water Conservation System
Instructions for installing the optional Enviroflow system, detailing water pressure and connection requirements.
Drainage Provisions
Guidance on discharge pipe diameters and compliance with plumbing regulations for safe drain discharge.
Electrical Connections
Essential notes for 240-volt connection, emphasizing the need for a licensed electrician and proper wiring practices.
Wiring - Important Notes
Emphasizes licensed electricians, compliance with AS3000, and explicitly prohibiting the use of extension cords.
Wiring Connections Details
Specifies installation of a dedicated circuit, circuit breaker, and 10 Amp GPO within 600mm of the dropper duct.
Wiring Diagram
Provides a visual representation of the electrical connections for the unit, including supply and key components.
Commissioning
Water Level Adjustment
Instructions for filling the unit and correctly setting the water level relative to the overflow.
Dialflo Settings Adjustment
Guidance on adjusting the filter rate (outer knob) and bleed-off rate (inner knob) for optimal performance.
Dump Valve Settings
Procedures for setting dump valve timing and bleed rates, considering water hardness and local conditions.
Fan Operation Checks
Verifying fan running, ensuring clearance, and confirming even air distribution through the ductwork.
Customer Handover Instructions
Key information to convey to the customer regarding product use, controls, and essential maintenance requirements.
Commissioning Checklist
A comprehensive checklist to verify all installation and operational aspects before final handover.
Ductwork and General Checks
Verifies Enviroseal function, roof penetrations, ductwork integrity, and proper air distribution.
Site Cleanliness
Ensures the installation site, including the roof, is cleared of all rubbish post-installation.
Customer Hand Over
Final explanation to the customer covering controller operation, ventilation, system operation, and maintenance.

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