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LP7700
Service manual
Frontier LP7700 Service Manual
Qss-37 series
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Service Manual
Notes to Service Personnel
Explanation of Manual
About the Chapters
Description for each Specification
Symbols Used in this Manual
Abbreviations for Processing Solutions Used in this Manual
Table of Contents
1 Cautions for Work
Description of Warnings (Signal Words)
Location of Warning Labels
For Safe Operation
Electrical Parts
Laser Precautions
2 Replacement and Adjustment of Parts
Table of Contents
System List
System List
Removing Covers
Removing Covers (Printer Section)
Removing each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [F
Removing each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [N] [Sm
Removing each Cover (Processor Section) [Print Sorter Unit (6-Inch Type, 17/14 Orders)] [J
Removing each Cover (Processor Section) [Print Sorter Unit (10-Inch Type)]
Adjusting Belt Tension
Adjusting the Belt Tension (Printer Section)
Adjusting the Belt Tension (Processor Section) (QSS-3704/3705/LP7700/LP7900)
Adjusting the Belt Tension (Colorimeter)
Magazine Section
Checking the Paper Magazine
Adjusting the Zigzagging of the Paper Magazine Deck
Paper Supply Unit
Removing the Paper Supply Unit
Removal and the Right Angle Adjustment of the Cutter Unit
Adjusting the Timing of the Paper Supply Pressure Change Sensor
Adjusting the Paper Hold Timing of the Paper Hold Motor
Adjusting the CVP Imprint Pressure
Removing Paper Supply Unit a
Paper Supply Unit A2
Removing Paper Supply Unit A2
Exposure Advance Unit
Removing the Exposure Advance Unit
Replacing the Pressure Guide in the Exposure Advance Unit
Banding Adjustment for the Exposure Advance Unit
Banding Shooting
Paper Advance Unit 1
Removing Paper Advance Unit 1
Paper Advance Unit 2
Removing Paper Advance Unit 2
Removing the Paper Advance Pressure Change Motors (Right and Left) and Adjusting the Pressure Timing for the Arm(S)
Adjusting the Arm Position
Processor Loading Unit
Removing the Processor Loading Unit
Laser Unit
Replacing and Adjusting the Position of the Laser Unit
Zigzag Adjustment
Adjusting the Zigzagging of the Paper Advance Section
How to Adjust the Zigzagging in Paper Supply Unit A2
Drive Section
Adjusting Backlash of the Dryer Rack (Qss-3701/3702/3703/Lp7500/Lp)
Adjusting the Position of the Dryer Rack
Adjusting the Drive Motor Belt Tension
Adjusting Backlash of Dryer Rack (Lower) (Qss-3704/3705/Lp7700/Lp)
Adjusting Backlash of Dryer Rack (Upper) (Qss-3704/3705/Lp7700/Lp)
Order Sorter Section
Adjusting the Stop Position of the Print Receiving Tray [Print Sorter Unit (6-Inch Type, 17/14 Orders)]
Removing the Print Conveyor Unit
Replacing the Print Receiving Tray [Print Sorter Unit (6-Inch Type, 17/14 Orders)
Replacing the Paper Tray [Print Sorter Unit (10-Inch Type)]
Removing the Print Sorter Unit [Print Sorter Unit (6-Inch Type, 17/14 Orders)]
Adjusting the Stop Position of the Paper Guide [Print Sorter Unit (10-Inch Type)]
Colorimeter Section
Replacing the Colorimeter and the Calibration Plate
Adjusting the Height of the Colorimeter
F Replenishment Unit [F]
Removing F Replenishment Unit (QSS-3701/3702/3703/LP7500/LP7600) [F]
Removing the Replenishment Cartridge Installation Section [F]
Replacing the Replenishment Cartridge Opening Motor [F]
Replacing the Replenishment Solution Level Sensor [F]
Output Check for the Cartridge Flushing Valve and Replenishment Cartridge Cleaning Pump [F
Position of the Replenishment Solution Collection Hoses [F]
Removing the Tablet Replenishment Unit [J
Replacing the Module [J
Replacing the Drum Drive Motor [J
Replacing the Elevator Motor [J
Adjusting the Tension of the Elevator Chain [J
Adjusting the Position of the Elevator Upper Sensor [J
Adjusting the Position of the Elevator Middle Sensor [J
Adjusting the Position of the Elevator Lower Sensor [J
Cleaning Method of the Drum of Module [J
Replacing the Stb Tablet Conveyor Motor [J
Replacing the Replenisher Pump and the Water Supply Pump [Sm
Replacing the Probe [Sm
Adjusting the Sensitivity of the Replenisher Solution Sensor [Sm
Status Display
Debug Mode (Saving the Logdata)
Paper Specification Registration/Setup
Nce Mode
Brightness of the Edge
Exposure Adjustment
Sample Images for Evaluating Image Quality (Sample 1/Sample)
Magazine Registration/Setup
Data Initialization
Print Sensor Adjustment
Standard Replenishment Amount Setting[F
Pump Output Amount Setting[F
Pump Output Amount Setting [N] [Sm
Auto Cleaning Water Output Amount Setting[F
Total Replenishment Amount Display[F
Total Replenishment Amount Display [N
Total Replenishment Amount Display [Sm
Correction Setting [Sm
Counter [J
Cleaning Water Amount Setting[F
Cleaning Water Amount Setting [N] [Sm] [J
Drive Motor Revolution Count Setting
Display Processor Working Information[F
Processor Set up Mode[F
Dryer Section Setting (Auto Setup)
Refilling Water Amount Setting [N
Refilling Water Amount Setting [Sm
Basic Kit Setting [J
Kit Correction [J
Refilling Water Amount Setting [J
Pump Output Amount Setting [J
Operation Check [J
Manual Kit Change [J
Dryer Lane Select Operation Setting
Colorimeter Unit Adjustment
Input Check (Printer)
Input Check (Processor) [F
Input Check (Processor) [N
Input Check (Processor) [Sm
Input Check (Processor) [J
Output Check (Printer)
Output Check (Processor) [F
Output Check (Processor) [N
Output Check (Processor) [Sm
Output Check (Processor) [J
Reading and Writing Data
System Version Check
System Upgrade for each Control Pcb (Cpu)
Operation Information
Machine Specification
Image Path Check
Printer I/F Main Pcb Self-Diagnostic
Arcnet Self-Diagnostic (Details of Modes)
Arcnet Self-Diagnostic (Diagnosis)
Arcnet Self-Diagnostic (Results)
Laser Self-Diagnostic (Details of Modes)
Laser Self-Diagnostic (Diagnosis Auto)
Laser Self-Diagnostic (Diagnosis Manual)
Laser Self-Diagnostic (Starting/Exiting)
Network Self-Diagnostic
Paper Sensor Adjustment
Paper Guide Width Correction
Paper Advance Unit Correction
Exposure Magnification Correction
Exposure Position Adjustment
Exposure Magnification Fine Adjustment
Paper Advance Length Correction
Arm Unit 1 Zigzagging Correction
Paper Guide Width Correction (for each Paper Width)
Exposure Center Correction
Exposure Advance Adjustment
Paper Pressure Operation Correction
Installing the System Program
4000 4. Troubleshooting
Table of Contents
Symptom Due to the Connection Failure of Wiring (Processor)
Checking the Connection between the Pc and Printer
Recovery Procedure 1 from the Replenishment Error
Recovery Procedure 2 from the Replenishment Error
Recovery Procedure 3 from the Replenishment Error
Taking Countermeasures after the Errors No.05916 to No.05921 Occurs
No. 00500[N] Add Water to the Refilling Water Tank
No. 00503[N] [Sm] Empty the Effluent Tank
No. 00505 Remove the Prints from the Print Sorter Unit
No. 00506 Close the Dryer Cover
No. 00507 Close the Processor Top Cover
No. 00508 Paper Remains in the Processor. Are You Sure You Want to Turn the Drive off
No. 00515 Set the Rack Stopper
No. 00520 Sensors May be Dirty
Attention Message: Processor
No. 00521 Remove the Prints from the Sorter Tray (Large)
No. 00600[J] the Tablet Cartridge Is Empty. CD
No. 00601[J] the Tablet Cartridge Is Empty.bf
No. 00602[J] the Tablet Cartridge Is Empty. Stb
No. 00603[J] Add Water to the Water Supply Tank
No. 00604[J] Add Water to the Sw/Dw Tank
No. 00605[J] Attach the Tablet Cartridge. CD
No. 00607[J] Attach the Tablet Cartridge. Stb
Attention Message: Tablet Replenishment
No. 00609[J] the Tablet Kit Is Empty
No. 00610[J] Empty the Effluent Tank
No. 00700[Sm] Replace the Replenishment Package with a New One.p
No. 00702[Sm] Add Water to the Water Supply Tank
No. 00703[Sm] Would You Like to Initialize the Remaining Amount of the Replenishment Package
No. 00705[Sm] Replace the Replenishment Package with a New One.p
No. 00906[F] It Is Ready to Replace the Replenisher Cartridge
No. 00914[F] Psr Is Running out
No. 00916[F] Psr Is Empty
No. 01026 Close the Printer Top Cover
No. 01029 the Measurement Failed. Measure It Again
No. 01074 Sensors May be Dirty
No. 01552 the Paper in the Colorimeter Is too Short. It Cannot be Measured
No. 01555 the Calibration Plate Data Is out of Range
No. 01556 the Colorimeter Unit Is Not Set
No. 01754 Profile Data Registered to the Printer Is Not Compatible with that of the Application
No. 05500 the Processing Solution Temperature Is above the Safety Range. P
No. 05501 the Processing Solution Temperature Is above the Safety Range. P
No. 05502 the Processing Solution Temperature Is above the Safety Range. Ps
No. 05503 the Dryer Temperature Is above the Safety Range
No. 05507 the Dryer Temperature Is below the Processing Range
No. 05511 the Circulation Pump Has Stopped. CD
No. 05512 the Circulation Pump Has Stopped. CD
No. 05513 the Circulation Pump Has Stopped. Bf
No. 05514 the Circulation Pump Has Stopped. Bf
No. 05515 the Circulation Pump Has Stopped. Stb
No. 05516 the Circulation Pump Has Stopped. Stb
No. 05517 the Circulation Pump Has Stopped. Stb
No. 05518 the Circulation Pump Has Stopped. Stb
No. 05530 the Processor Top Cover Is Open
No. 05531 the Dryer Cover Is Open
No. 05533 the Dryer Safety Thermostat Has Activated
No. 05535 Paper Has Jammed in the Processor Section
No. 05537 the Rack Stopper Is Not Set
No. 05548 Dryer Lane Select Sensor Error
No. 05552 Dryer Lane Select Guide Operation Error
No. 05600[J] Tablet Drum Operation Error. CD
No. 05601[J] Tablet Drum Operation Error. Bf
No. 05604[J] a Tablet Has Jammed. Bf
No. 05609[J] Printing Cannot Continue Without Replenishment. CD
No. 05610[J] Printing Cannot Continue Without Replenishment. Bf
No. 05700[Sm] Replenishment Pump Operation Error. CD-A
No. 05701[Sm] Replenishment Pump Operation Error. CD-B
No. 05710[Sm] Refilling Water Operation Error. CD-W
No. 05711[Sm] Refilling Water Operation Error. Bf-W
No. 05916[F] Solution Level of the Processing Tank Goes below the Processable Level. P
No. 05917[F] Solution Level of the Processing Tank Goes below the Processable Level. P
No. 05918[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
No. 05919[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
No. 05920[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
No. 05921[F] Solution Level of the Processing Tank Goes below the Processable Level. Ps
No. 06012 Paper DID Not Load. Paper Magazine a
No. 06013 Paper DID Not Load. Paper Magazine B
No. 06014 Paper DID Not Rewind. Paper Magazine a
No. 06015 Paper DID Not Rewind. Paper Magazine B
No. 06069 the Printer Top Cover Is Open
No. 06075 G Laser Control Error
No. 06104 Printer Door Is Open
No. 06106 G Laser Light Source Status Error
No. 06107 R Laser Temperature Is out of Range
No. 06112 Could Not Load the Paper. Paper Magazine C
No. 06113 Paper DID Not Rewind. Paper Magazine C
No. 06135 Arm Unit 1 Operation Error
No. 06138 Paper Advance Arm Motor (Left) Operation Error
No. 06140 Lane Select Motor (Left) Operation Error
No. 06148 Paper End Sensor a Error
No. 06149 Paper End Sensor B Error
No. 06150 Paper End Sensor C Error
No. 06157 Paper Sensor 1 Error
No. 06160 Paper Sensor 2 (Right) Error
No. 06173 Printer Door 3 Is Open. It May be Adversely Affect Print Quality
No. 06177 Laser Unit Temperature Is out of Range
No. 06179 B/G Laser Output Unit Error
No. 06195 Paper DID Not Load. Paper Magazine a
No. 06196 Paper DID Not Rewind. Paper Magazine a
No. 06197 Paper End Sensor A2 Error
No. 06198 Laser Unit Ee-Prom Control Error
No. 06199 Pressure Release Motor A2 Operation Error
No. 06200 Width Change Motor A2 Operation Error
No. 06201 Paper DID Not Load. Paper Magazine a
No. 06202 Paper DID Not Rewind. Paper Magazine a
No. 06208 Paper Has Jammed in the Paper Supply Unit
No. 06209 Paper Has Jammed in the Exposure Advance Unit
No. 06210 Paper Remains in the Paper Supply Unit
No. 06211 Paper Remains in the Exposure Advance Unit
No. 06220 B Laser Temperature Is out of Range
No. 06221 Paper Has Jammed in the Paper Advance Unit
No. 06222 Paper Has Jammed in the Processor Loading Unit
No. 06223 Paper Remains in the Paper Advance Unit
No. 06224 Paper Remains in the Processor Loading Unit
No. 06227 Paper DID Not Load. Paper Magazine a
No. 06228 Paper DID Not Load. Paper Magazine B
No. 06229 Could Not Load the Paper. Paper Magazine C
No. 06230 Paper DID Not Load. Paper Magazine a
No. 06231 Paper DID Not Load. Paper Magazine a
No. 06555 Set the Colorimeter Unit
No. 06909 Cpu was Reset. Abort the Process
No. 06931 Backup Data Error. Printer I/F Main Pcb
No. 06900-06932 for Corrective Actions, See Ez Controller Service Manual
No. 09000-09002 for Corrective Actions, See Ez Controller Service Manual
Error Message: Bravo I/CD-R External Writing System (Directly Connecting to Rimage)
Operation Sequence
Startup Sequence
Arcnet Communication Flow
Data Flow in Printing
Data Flow
Paper Loading Operation (the Paper Advance Length Is 113.5 MM or Less)
Paper Loading Operation (the Paper Advance Length Is between 113.6 MM and 165.5 MM)
Paper Loading Operation (the Paper Advance Length Is 165.6 MM or More)
Paper Supply Unit Operation (the Paper Advance Length Is 165.5 MM or Less)
Paper Supply Unit Operation (the Paper Advance Length Is between 165.6 MM and 392.5 MM)
Paper Supply Unit Operation (the Paper Advance Length Is between 395.6 MM and 466.5 MM)
Paper Supply Unit Operation (the Paper Advance Length Is 466.6 MM or More)
Exposure Advance Operation
Paper Advance Unit 1 Operation (the Paper Width Is 254.0 MM or Less)
Paper Advance Unit 1 Operation (the Paper Width Is between 254.1 MM and 457.0 MM)
Paper Advance Unit 1 Operation (the Paper Width Is between 457.1 MM and 528.0 MM)
Paper Advance Unit 1 Operation (the Paper Advance Length Is 528.1 MM or More)
Paper Advance Unit 2 Operation (the Paper Width of 152.0 MM or Less and the Advance Length of 178.0 MM or Less)
Paper Advance Unit 2 Operation (the Paper Width Is 165.0 MM or More)
Paper Rewind Operation
Paper Splice Detection Operation
Paper End Operation
Fogged Paper Operation
Paper Advance Operation of the Processor (Normal Prints)
Paper Advance Operation of the Processor (Setup Prints)
Print Sorter Unit Operation [Print Sorter Unit (6-Inch Type, 17/14 Orders)
Print Sorter Unit Operation [Print Sorter Unit (10-Inch Type)
The Calibration Operation of the Colorimeter
Automatic Color Measurement Operation for Setup Prints
Judgment Operation of Setup Print
Printer Section (Positions of Pcbs)
Printer Section (Positions of Electrical Parts)
Paper Magazine Mounts A, A2, B, and C (Positions of Electrical Parts)
Paper Supply Unit A2 (Positions of Electrical Parts)
Paper Supply Unit (Positions of Electrical Parts)
Exposure Advance Unit (Positions of Electrical Parts)
Laser Unit (Position and Description of Electrical Parts)
Paper Advance Unit 1 (Positions of Electrical Parts)
Paper Advance Unit 2 (Positions of Electrical Parts)
Processor Loading Unit (Positions of Electrical Parts)
Position of Pcbs (Processor Section)
Processor Section (Pcb Positions) (Qss-3701/3702/3703) [J
Processor Section (Pcb Positions) (Qss-3701/3702/3703) [Sm
Processor Section (Pcb Positions) (Qss-3704) [Sm
Condition Check of the Processor Condition Light and Manual Sorter Switch
Processor Section (Positions of Electrical Parts) (Qss-3701/3702/3703) [N
Processor Section (Positions of Electrical Parts) (Qss-3701/3702/3703) [Sm
Processor Section (Positions of Electrical Parts) (Qss-3701/3702/3703) [J
Processor Section (Positions of Electrical Parts) (Qss-3704/3705) [N
Processor Section (Positions of Electrical Parts) (Qss-3704) [Sm
Processor Section (List of Adjustment after Electrical Parts Replacement) [F
Control Strip Auto Loading Unit (Positions of Pcbs and Electrical Parts)
Communication Unit (Positions of Pcbs)
Colorimeter Unit (Positions of Electrical Parts)
Processor Section (Fan Operation Specification)
Printer I/F Main Pcb (J391391, J)
Laser Control Pcb (J)
Printer I/O Pcb 1 (J)
Printer I/O Pcb 2 (J)
Printer I/O Pcb 3 (J)
Triple Magazine Pcb (J)
Quad Magazine Pcb (J)
G-Aom Driver (Z)
Cvp Pcb (J)
Operation Key Pcb (J)
Power Supply (Printer Section)
Processor I/O Pcb 1 (J)
Processor I/O Pcb 2 (J)
Processor Relay Pcb (J)
Tablet Replenishment Driver Pcb (J391351) [J
F Replenishment I/O Pcb (J391322) [F
Control Strip Driver Pcb (J)
Control Strip Communication Pcb (J)
Infrared Communication Unit
Order Specifying Led Pcb 1 (J)
Order Specifying Led Pcb 2 (J)
Order Specifying Led Pcb 3 (J)
Drive Motor Driver Pcb (I)
Power Supply (Processor)
Precautions in Handling the Cables
When the Power Is Not Supplied (How to Use the Starter Jumper)
Setup During Installation
List of Maintenance/Periodically Replaced Parts/Consumable Parts
8. Appendix Periodically Replaced Parts
Service Personnel Tool List
Printer Section
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Service Manual
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Distributed by: minilablaser.com
QSS-37 series
LP7500/LP7600/LP7700/LP7900
Service Manual
Issued in November, 2007
– for service personnel only –
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Chapters
Table of Contents
7
Table of Contents
38
4000 4. Troubleshooting
385
Table of Contents
389
Table of Contents
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