Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Club Car Manuals
Utility Vehicle
XRT 810
Maintenance service manual
Club Car XRT 810 Maintenance Service Manual
Gasoline/electric
Hide thumbs
1
2
3
4
Table Of Contents
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
page
of
516
Go
/
516
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 - Safety
General Warning
Section 2 - Vehicle Specifications
800 And 810 Specifications
Specifications
Section 3 - General Information
Serial Number Identification
Storage - Gasoline Vehicle
Preparing the Gasoline Vehicle for Extended Storage
Returning the Stored Gasoline Vehicle to Service
Storage - Electric Vehicle
Preparing the Electric Vehicle for Extended Storage
Returning the Stored Electric Vehicle to Service
Section 4 - Body and Trim
Cleaning the Vehicle
Seat Cleaning
Front and Rear Body Repair
Minor Scratches and Surface Blemishes
Small Scratches that Cannot be Buffed out
Gouges, Punctures, Tears, Large Scratches, and Abrasions
Front Body - 800 and 810
Bumper/Brush Guard Removal
Bumper/Brush Guard Installation
Front Body Removal
Molded Dash Removal
Molded Dash Installation
Front Body Installation
Front Body - 850
Bumper/Brush Guard (Standard) Removal
Bumper/Brush Guard (Standard) Installation
Bumper/Brush Guard (Heavy Duty) Removal
Bumper/Brush Guard (Heavy Duty) Installation
Front Removal
Front Body Installation
Cargo Bed - 800 and 810
Cargo Bed Removal
Cargo Bed Installation
Bed Latch Assembly
Bed Latch Assembly Installation
Seat Back Support Brackets - 800 and 810
Seat Back Support Bracket Removal
Seat Back Support Bracket Installation
Rear Body and Fenders - 800 and 810
Rear Body Removal
Rear Fender Removal
Rear Fender Installation
Rear Body Installation
Rear Body - 850
Rear Body Removal
Rear Body Installation
Floor Mat
Floor Mat Removal
Floor Mat Installation
Section 5 - Accelerator and Brake Pedal Group
Brake Pedal and Park Brake
Brake Pedal Removal
Brake Pedal Installation
Park Brake Removal
Park Brake Installation
Accelerator Pedal - Gasoline Vehicles
Accelerator Pedal Removal
Accelerator Pedal Installation
Accelerator Pedal - Electric Vehicles
Accelerator Pedal Removal
Accelerator Pedal Installation
Pedal Group Adjustment - Gasoline Vehicle
Pedal Group Adjustment - Electric Vehicles
Section 6 - Wheel Brake Assemblies
Brake Shoe Removal
Brake Assembly Cleaning
Brake Shoe Installation
Brake Adjustment
Brake Cluster Removal and Installation
Brake Cluster Installation
Brake Cable Removal and Installation
Section 7 - Steering and Front Suspension
General Information
Steering Wheel
Steering Wheel Removal
Steering Wheel Installation
Steering Column
Steering Column Removal
Steering Column Disassembly
Steering Column Assembly
Steering Column Installation
Steering Adjustment
Rack and Pinion
Rack and Pinion Removal
Rack and Pinion Disassembly
Rack and Pinion Assembly
Rack and Pinion Installation
Tie Rod and Drag Link
Tie Rod and Drag Link Removal
Tie Rod and Drag Link Installation
Front Suspension
Lubrication
Wheel Alignment
Front Suspension Components
Tapered Leaf Spring Removal
Tapered Leaf Spring Installation
Kingpin and Steering Spindle Removal
Kingpin and Steering Spindle Installation
Delta A-Plate Removal
Delta A-Plate Installation
Shock Absorber Removal
Shock Absorber Installation
Front Wheel Bearings and Hubs
Front Wheel Free Play Inspection
Front Hub Removal
Front Hub Installation
Section 8 - Wheels and Tires
General Information
Wheels
Wheel Removal
Wheel Installation
Tires
Tire Removal
Tire Repair
Tire Installation
Section 9 - Rear Suspension
General Information
Shock Absorbers
Shock Absorber Removal and Inspection
Shock Absorber Installation
Leaf Springs
Leaf Spring Removal
Leaf Spring Installation - All Vehicles
Stabilizer Bar Removal
Stabilizer Bar Installation
Section 10 - Periodic Maintenance
General Information
Periodic Service Schedules
Periodic Lubrication Schedules
Engine Oil - Gasoline Vehicles
Engine Oil Level Check
Engine Oil and Filter Change
Oil Viscosity
Section 11 - Troubleshooting and Electrical System: 800 and 810 Gas
General Information
Troubleshooting Guide
Electrical System
Lockout Cam
Wiring Diagrams
Test Procedures
Index of Test Procedures
Section 12 - Troubleshooting and Electrical System: 850 Gas
General Information
Troubleshooting Guide
Wiring Diagram
Electrical System
Test Procedures
Index of Test Procedures
Section 13 - Electrical Components: 800 and 810 Gasoline Vehicles
Starter/Generator
Belt Tension Adjustment
Voltage Regulator
Diode
Key Switch
Solenoid
Fuse
Lockout Cam Limit Switch
Lockout Cam
Reverse Warning Buzzer
Reverse Buzzer Limit Switch
Oil Warning Light
Fuel Gauge/Hour Meter
Fuel Level Sending Unit
RPM Limiter
Ignition Coil
Oil Level Sensor
Headlights
Voltage Limiter
Light Switch
Battery
General Information
Charging the Battery
Battery Installation
Battery Storage
Ground Cables
Section 14 - Electrical Components: 850 Gasoline Vehicle
Starter/Generator
Voltage Regulator
Key Switch
Solenoid
Fuse
Kill Limit Switch
Neutral Lockout Limit Switch
Reverse Warning Buzzer
Reverse Buzzer Limit Switch
Low Oil Warning Light
Fuel Gauge/Hour Meter
Fuel Level Sending Unit
RPM Limiter
Ignition Coil
Oil Level Sensor
Headlights
Voltage Limiter
Headlight Switch
Battery
Ground Cables
Section 15 - Engine
General Information
Before Servicing
Engine Rotation
Spark Plug
Cylinder Head
General Information
Breather Valve (Reed Valve)
Crankcase
Engine Removal
Crankcase Cover Removal
Oil Level Sensor
Crankcase Cover Installation
Ignition Coil and Flywheel
Flywheel Installation
Engine Installation
Torque Specifications
Adjustments and Settings
Section 16 - Fuel System: Gasoline Vehicle
General Information
Carburetor
Main Jet Elevation/Size Chart
Changing the Main Jet
Engine Control Linkage
General Information
Accelerator Rod
Governor Cable
Accelerator Cable
Closed Throttle or Idle Adjustment
Engine RPM Adjustment
Choke and Air Intake System
Choke Button Removal
Choke Button Installation
Air Box Removal
Air Box Installation
Intake Duct Removal
Intake Duct Installation
Air Filter
Fuel Filters
Fuel Filter Removal
Fuel Filter Installation
Fuel Pump
General Information
Fuel Pump Removal
Fuel Pump Disassembly
Fuel Pump Cleaning and Inspection
Fuel Pump Assembly
Fuel Pump Installation
Fuel Tank
General Information
Fuel Tank Removal
Fuel Tank Disposal
Fuel Tank Storage
Fuel Tank Installation
Fuel Lines
Fuel Shut-Off Valve
Fueling Instructions
Drive Clutch
Troubleshooting
Drive Belt
Drive Belt Removal
Drive Belt Installation
Drive Clutch Removal
Drive Clutch Cleaning and Inspection
Drive Clutch Disassembly
Inspection of Drive Clutch Parts
Drive Clutch Assembly
Drive Clutch Installation
Driven Clutch
Driven Clutch Removal
Driven Clutch Disassembly
Driven Clutch Inspection
Driven Clutch Assembly
Driven Clutch Installation
Section 21 - Electrical System and Testing: Electric Vehicle
General Information
Wiring Diagram
Xrt 800, 810 and 850 Maintenance and Service Manual
Troubleshooting
Troubleshooting the Vehicle with the Diagnostic Handset
Troubleshooting Guide 1
Troubleshooting Guide 2
Communication Display Module (CDM)
Using the CDM to Retrieve Data from the Onboard Computer
CDM Troubleshooting Guide
Section 22 - Iq Display Module (Iqdm) and Iqdm-P Diagnostics
Menu Navigation
Introductory Display
Monitor Menu
Faults Menu
Functions Menu
Get Settings from Controller
Write Settings to Controller
Reset All Settings
Model Number
Iqdm and Iqdm-P Handset Troubleshooting
Section 23 - Electrical Components: Electric Vehicle
Key Switch – 800 and
Forward/Reverse Switch – 800 and
Tow/Run Switch
Motor Controller Output Regulator (Mcor)
Reverse Buzzer
Onboard Computer (Obc)
Solid State Speed Controller
Charger Receptacle
Battery Warning Light
Advertisement
Quick Links
Download this manual
2007-2008
MAINTENANCE
SERVICE
MANUAL
XRT 800, 810 and 850
GASOLINE/ELECTRIC
MANUAL NUMBER 103209106
EDITION CODE 0907D0808C
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Troubleshooting
SECTION 11 - TROUBLESHOOTING AND ELECTRICAL SYSTEM: 800 AND 810 GAS
125
SECTION 12 - TROUBLESHOOTING AND ELECTRICAL SYSTEM: 850 GAS
163
troubleshooting
349
Troubleshooting
368
TROUBLESHOOTING GUIDE 1
369
Troubleshooting Guide 2
372
cdm troubleshooting guide
399
iqdm and iqdm-p handset troubleshooting
416
battery troubleshooting chart
440
battery troubleshooting examples
445
Need help?
Do you have a question about the XRT 810 and is the answer not in the manual?
Ask a question
Questions and answers
Subscribe to Our Youtube Channel
Related Manuals for Club Car XRT 810
Utility Vehicle Club Car CARRYALL 1500 Owner's Manual
All-wheel drive gasoline and diesel vehicles (76 pages)
Utility Vehicle Club Car CA 295 Owner's Manual
All-wheel drive gasoline and diesel vehicle (72 pages)
Utility Vehicle Club Car 2007 Carryall 295 Maintenance And Service Manual
(564 pages)
Utility Vehicle Club Car Carryall 295 Owner's Manual
2007 intellitach all-wheel drive vechicles diesel (72 pages)
Utility Vehicle Club Car XRT 850 Owner's Manual
Electric and gasoline vehicle (80 pages)
Utility Vehicle Club Car XRT 800 Maintenance Service Manual
Gasoline/electric (516 pages)
Utility Vehicle Club Car XRT 950 4x2 Owner's Manual
Gasoline vehicle (68 pages)
Utility Vehicle Club Car 2009 XRT 950 4x2 Owner's Manual
2009-2011 xrt 950 gasoline vehicle (64 pages)
Utility Vehicle Club Car XRT 1550SE Maintenance And Service Manual
(564 pages)
Utility Vehicle Club Car Carryall 295 2007 Owner's Manual
All-wheel drive vehicles (68 pages)
Utility Vehicle Club Car XRT 900 2007 Owner's Manual
Gasoline (52 pages)
Utility Vehicle Club Car Turf 252 2007 Maintenance And Service Manual
(536 pages)
Utility Vehicle Club Car XRT 1500 2005 Owner's Manual
Gasoline and diesel (60 pages)
Utility Vehicle Club Car XRT 1200 Maintenance And Service Manual
(312 pages)
Utility Vehicle Club Car TURF 272 2005 Maintenance Service Manual
(292 pages)
Utility Vehicle Club Car XRT 800 2005 Owner's Manual
Vehicles (64 pages)
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the XRT 810 and is the answer not in the manual?
Questions and answers