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A.O. Smith Manuals
Water Heater
BTH 199
Service and parts manual
A.O. Smith BTH 199 Service And Parts Manual
For series 960 through 967
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Clearances
Installation
Clearances
Direct Vent Installation
Air Requirements
Flammable
Condensation
Venting
Information
Controls
Controls
Pre-Service
Troubleshooting
Control Board Check
Transformer
Transformer
Temperature
Troubleshooting - Continued
Blower
Blower
Gas Pressure Test
Tables
Component Part
Pressure Switches
Wiring Connections
Questions and Answers
Bth Error Codes
Error Codes
Service Checklist
Series
Series
Series
Parts Lists
Series
Series
Series
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Quick Links
1
Troubleshooting
2
Control Board Check
3
Blower
4
Component Part
5
Bth Error Codes
6
Series
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See also:
Service Handbook
BTH 120, 150, 199, 250
Service Handbook
Includes Parts List For
Series 960 through 967
This Service Handbook was prepared by:
The Training Department
Irving, Texas
$15.00 Printed in the U.S.A. 3 00
Part No. TC-044R2
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Summarization of Contents
BTH Handbook Introduction
Installation
Exterior Clearances
Details required clearances for horizontal and direct vent installations for BTH units.
Minimum Air for Combustion
Explains the minimum air requirements for combustion per BTUH input.
Make-Up Air Requirements
Covers make-up air for direct communication, vertical, and horizontal ducts.
Contaminated Air and Flammable Items
Discusses the impact of air quality and hazards of flammable materials near the unit.
Condensation
Venting and Gas Supply
Supply Gas Pressure
Details on checking supply gas pressure at the gas valve.
Manifold Gas Pressure
Explains how to measure manifold gas pressure at the gas valve.
BTH Sequence of Operation
Pressure Switch Information
Provides details on pressure switch operation and ratings.
Multiple Unit Water Piping
Cyclone BTH Normal Indications and Readings
BTH Display Board Indications
Details on control panel and display board indicators during operation.
Troubleshooting
Pre-Service Tips
Essential checks and conditions to verify before troubleshooting.
Continuity Checks
Guidance on performing continuity tests on various components.
Igniter Continuity Check
Step-by-step procedure for checking igniter continuity.
Valve Coil Continuity Check
Procedure for checking the continuity of the gas valve coil.
Control Board Check
Steps to verify 120 VAC supply to the control board.
Transformer Test
Procedure for testing the 120 VAC to 24 VAC transformer.
24 VAC Checks
Testing for 24 VAC from the transformer and control board.
24 VAC Thru ECO Test
Test for 24 VAC through the Energy Cutoff (ECO) switch.
Temperature Thermistor Check
Procedure to check the resistance of temperature thermistors.
Blower Speed Test
Checking for 120 VAC supply to the blower motor.
Blower Speed Reduction Test
Testing the blower speed reduction board for BTH 250 models.
Continuity Pressure Switch Test
Checking continuity of each pressure switch terminal to terminal.
24 VAC Check Through Pressure Switches
Verifying 24 VAC flow through pressure switches.
Voltage Test to Igniter
Testing for 120 VAC to the igniter on 250 models.
Gas Pressure Tests
Includes supply gas pressure and manifold gas pressure tests.
Component Part Information
Gas Valves and Orifice Table
Lists gas valve models, voltages, and orifice sizes for different BTH models.
Pressure Switches
Wiring Connections
Servicing Aids
Questions and Answers
BTH Error Codes
Common Error Codes
Lists common error codes and their potential causes and solutions.
Other Service Hints
Provides additional service tips for condensation and noise issues.
Service Checklist
BTH-120 Parts List
BTH-120 Burner and Blower Parts
BTH-150/199 Series 966/967 Parts List
BTH-150/199 Controls Parts List
BTH-250 Parts List
BTH-250 Controls Parts List
BTH-150/199 Series 960 Parts List
BTH-150/199 Series 960 Burner & Blower Parts
BTH-250 Series 962 Parts List
BTH-250 Series 962 Controls Parts List
BTH-150/199 Series 962 Parts List
BTH-150/199 Series 962 Burner & Blower Parts
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