Table of Contents
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Preface
The purpose of this publication is to provide the service
technician with information for troubleshooting, testing
and repair of major systems and components on the
Workman e2050 and e2065.
REFER TO THE OPERATOR'S MANUAL FOR OPER-
ATING, MAINTENANCE AND ADJUSTMENT IN-
STRUCTIONS. Space is provided in Chapter 2 of this
book to insert the Operator's Manuals and Parts Cata-
logs for your machine. Replacement Operator's Manu-
als are available on the Internet at www.toro.com.
The Toro Company reserves the right to change product
specifications or this publication without notice.
Workman
E The Toro Company - - 2004, 2006, 2007, 2011
Service Manual
e2050 & e2065
R
This safety symbol means DANGER, WARNING
or CAUTION, PERSONAL SAFETY INSTRUC-
TION. When you see this symbol, carefully read
the instructions that follow. Failure to obey the
instructions may result in personal injury.
NOTE: A NOTE will give general information about the
correct operation, maintenance, service, testing or re-
pair of the machine.
IMPORTANT: The IMPORTANT notice will give im-
portant instructions which must be followed to pre-
vent damage to systems or components on the
machine.
Part No. 04127SL (Rev. D)
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Chapters
Table of Contents
Troubleshooting
Related Manuals for Toro WorkmanR e2065
Summarization of Contents
Safety
Safety Instructions
Critical safety advice for operating, maintaining, and handling the vehicle.
Jacking and Other Instructions
Procedures for safely lifting, towing, and transporting the vehicle, including hazard warnings.
Safety and Instruction Decals
Information on the importance and replacement of safety decals.
Product Records and Maintenance
Product Records
Space for documentation; includes instructions for optional equipment.
Equivalents and Conversions
Tables for converting fractional measurements to decimals and metric units.
Torque Specifications
Essential torque values for various fasteners used in assembly and repair.
Maintenance
Guidance on performing regular vehicle maintenance as outlined in the Operator's Manual.
Electrical System
Electrical Diagrams
Reference to detailed electrical schematics, circuit drawings, and harness diagrams.
General Information
Overview of the 48-volt DC system, isolated circuits, and fault detection mechanisms.
Vehicle Operation
Explanation of how the controller manages motor speed, direction, and accessories.
Special Tools
Recommended tools for electrical testing and maintenance, including multimeters and protective sprays.
Troubleshooting
Detailed guide for diagnosing and resolving common electrical problems and battery charger issues.
Adjustments
Step-by-step instructions for adjusting accelerator switches, potentiometers, and system calibration.
Component Testing
Procedures for testing electrical components like switches, lights, sensors, and contactors.
Service and Repairs
Procedures for battery service, including removal, installation, charging, and testing.
Transaxle and Brakes
Specifications
Details transaxle fluid capacity and type.
Troubleshooting
Guides users through common brake issues, their causes, and corrective actions.
Adjustments
Instructions for properly adjusting the brake system on the Workman e2050.
Service and Repairs
Comprehensive guide for servicing rear wheels, brakes, and the transaxle assembly.
Chassis
Specifications
Tire pressure specifications and torque settings for wheels and chassis components.
Troubleshooting
Addresses issues related to suspension and steering, including noise, play, and instability.
Service and Repairs
Procedures for inspecting and servicing tires, wheels, steering system, and chassis components.
Electrical Diagrams
Electrical Schematic
Provides a high-level overview of the vehicle's complete electrical system and component interconnections.
Electrical Circuit Drawings
Detailed diagrams illustrating specific electrical circuits, such as ignition and charging.
Electrical Harness Drawings
Visual guides showing the routing and layout of electrical harnesses for different vehicle models.
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