Toro 38654 Operator's Manual

Toro 38654 Operator's Manual

Power max snowthrowers

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Power Max
Model No. 38614—Serial No. 311000001 and Up
Model No. 38624—Serial No. 311000001 and Up
Model No. 38624W—Serial No. 311000001 and Up
Model No. 38634—Serial No. 311000001 and Up
Model No. 38644—Serial No. 311000001 and Up
Model No. 38654—Serial No. 311000001 and Up
Introduction
This machine is intended to be used by residential
homeowners or professional, hired operators. It is
designed for removing snow from paved surfaces,
such as driveways and sidewalks, and other surfaces
for traffic on residential or commercial properties.
It is not designed for removing materials other
than snow, nor is a model with a pivoting scraper
designed for clearing off gravel surfaces.
Read this information carefully to learn how to operate
and maintain your machine properly and to avoid injury
and machine damage. You are responsible for operating
the machine properly and safely.
You may contact Toro directly at www.Toro.com for
machine and accessory information, help finding a
dealer, or to register your machine.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your machine ready. Figure 1
identifies the location of the model and serial numbers
on the machine. Write the numbers in the space
provided.
Figure 1
1. Model and serial number location
© 2010—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Snowthrowers
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
contains chemicals known to the State of
California to cause cancer, birth defects,
This spark ignition system complies with Canadian
ICES-002.
The enclosed Engine Owner's Manual is supplied
for information regarding the US Environmental
Protection Agency (EPA) and the California
Emission Control Regulation of emission systems,
maintenance, and warranty. Replacements may be
ordered through the engine manufacturer.
Register at www.Toro.com.
Form No. 3365-702 Rev A
Figure 2
WARNING
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product
or other reproductive harm.
Operator's Manual
Original Instructions (EN)
Printed in the USA
All Rights Reserved

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Summarization of Contents

Introduction to Power Max Snowthrowers
Model and Serial Number Location
Identifies where to find the model and serial numbers on the machine for reference.
Understanding the Safety Alert Symbol
Explains the purpose and significance of the safety alert symbol used in the manual.
Key Information Indicators
Defines the use of 'Important' and 'Note' to highlight specific information.
Safety Before Operation
General Safety Guidelines
Essential safety precautions to follow before operating the snowthrower.
Operator Training and Familiarization
Emphasizes the importance of understanding controls and proper usage.
Preparation for Use
Area and Fuel Preparation
Steps for preparing the operating area and safe fuel handling practices.
Safe Operation Procedures
General Operation Safety
Precautions regarding moving parts, discharge openings, and environmental hazards.
Engine Stop and Maintenance Safety
Procedures for safely stopping the engine and precautions during maintenance.
Clearing a Clogged Discharge Chute
Safe Chute Clearing Procedure
Steps to safely clear a clogged discharge chute using a cleanout tool.
Maintenance and Storage Guidelines
Storage Precautions
Guidelines for safely storing the machine, especially regarding fuel.
Toro Snowthrower Specific Safety
Auger/Impeller and General Safety
Risks associated with rotating parts and general operating safety warnings.
Decal Identification and Importance
Location and meaning of safety decals on the machine.
Safety Decals Overview
Specific Hazard Decals
Identification of various safety warning decals and their associated hazards.
Briggs & Stratton Control Identification
Ignition, Choke, Primer, and Fuel Controls
Explanation of the operation of key engine controls like ignition, choke, and primer.
Warning Decals
Description of various warning decals related to hazards.
Initial Setup Procedures
Parts Verification Chart
Chart to verify all loose parts have been shipped with the machine.
Procedure 1: Installing the Upper Handle
Steps for assembling the upper handle onto the snowthrower.
1 Installing the Upper Handle
Procedure Steps
Detailed steps for attaching the upper handle, including routing cables.
2 Installing the Wheel Clutch Cable Ends
Procedure Steps
Steps to route and connect wheel clutch cable ends to levers.
Wheel Clutch Lever Adjustment
Cable Clamp Adjustment
Adjusting the cable clamp for proper wheel clutch lever operation.
3 Installing the Traction Control Linkage
Procedure Steps
Steps for connecting the traction control rod linkage.
Speed Selector Adjustment
Speed Selection Mechanism
Details on how to adjust and lock the speed selector lever.
4 Installing the Chute Control Rod
Procedure Steps
Steps for connecting the chute control rod to the Quick Stick.
Chute and Deflector Operation
Chute Rod Connection and Testing
Connecting chute rods and testing smooth movement of chute and deflector.
5 Connecting the Wire to the Headlight
Headlight Wiring Procedure
Steps for connecting the electrical wire to the headlight assembly.
6 Filling the Engine with Oil
Oil Level and Viscosity Guidance
Instructions for checking oil level and selecting appropriate oil viscosity.
7 Checking the Tire Pressure
Tire Pressure Adjustment Procedure
Steps to check and adjust tire pressure for optimal performance.
8 Checking the Skids and Scraper
Skids and Scraper Adjustment Reference
Directs user to maintenance section for skid and scraper adjustment.
9 Checking the Traction Drive Operation
Traction Drive Adjustment Caution and Testing
Warning about improper adjustment and testing forward/reverse drive.
Product Overview and Fueling
Component and Control Identification
Labels and identification for machine parts and operating controls.
Fuel Handling Dangers and Procedures
Warnings about gasoline hazards and steps for safe fueling.
Starting the Engine
Pre-Start Checks and Control Settings
Checking oil, fuel valve, ignition, primer, choke, and throttle.
Engine Start and Warm-up
Starting Methods and Precautions
Using recoil or electric start, with precautions for electric starter.
Engine Shutdown Procedure
Steps to safely stop the engine and secure the machine.
Operating the Traction Drive
Engaging and Stopping Traction
How to activate and deactivate the machine's self-propel traction.
Maneuvering with Wheel Clutches
Using wheel clutch levers for turns and steering adjustments.
Machine Control Operations
Speed Selector Mechanism
Instructions on how to change and lock the speed selector lever.
Auger/Impeller Engagement and Disengagement
Steps for engaging and disengaging the auger/impeller drive.
Chute and Deflector Control
Using the Quick Stick to adjust the discharge chute and deflector.
Chute Management and Operation
Chute Deflector Adjustment
How to move the Quick Stick to adjust the chute deflector height.
Safe Chute Clearing Techniques
Methods for safely clearing clogs from the discharge chute.
Post-Operation Procedures for Freeze Prevention
Steps to prevent freezing of parts after machine use.
General Operating Safety
Safety regarding auger/impeller rotation and thrown objects.
Maintenance Overview
Recommended Maintenance Schedule
Overview of periodic maintenance tasks and their intervals.
Pre-Maintenance Safety Steps
Essential safety procedures to follow before performing maintenance.
Engine Oil Level Check Service Interval
Specifies the frequency for checking the engine oil level.
Adjusting Skids and Scraper
Skid/Scraper Adjustment (Models except 38654)
Steps for adjusting skids and scraper on most models.
Skid Adjustment (Model 38654)
Specific steps for adjusting skids on Model 38654.
Adjusting Control Cables
Traction Cable Adjustment Procedure
Steps to adjust the traction control cable for proper operation.
Auger/Impeller Cable Adjustment Procedure
Steps to adjust the auger/impeller control cable.
Auger/Impeller Cable and Gearbox Oil
Gap Adjustment Procedure
Ensuring the correct gap for the auger/impeller cable.
Gearbox Oil Check and Fill Procedure
Steps to check and add oil to the auger gearbox.
Engine Oil and Hex Shaft Maintenance
Oil Change Service Interval and Viscosity Guide
When to change oil and a guide for selecting oil viscosity.
Hex Shaft Lubrication Procedure
Steps for lubricating the hex shaft annually.
Spark Plug Replacement
Service Interval and Accessing the Spark Plug
When to replace the spark plug and how to access it.
Spark Plug Replacement Steps
Detailed procedure for replacing the spark plug.
Discharge Chute Latch and Spark Plug Adjustment
Latch Adjustment Procedure
How to adjust the discharge chute latch for proper locking.
Gap Setting and Component Reinstallation
Setting spark plug gap and reinstalling snow hood and choke knob.
Chute Latch Cable and Headlight Bulb
Cable Clamp Adjustment for Chute Latch
Adjusting the cable clamp for the discharge chute latch.
Drive Belt Service Information
Information source for replacing worn or damaged drive belts.
Headlight Bulb Replacement Procedure
Steps for replacing the headlight bulb.
Machine Storage Procedures
Storage Warnings and Precautions
Safety guidelines and warnings related to storing the snowthrower.
Fuel and Engine Preparation for Storage
Steps for preparing the fuel system and engine for long-term storage.
Storage and Post-Storage Operations
Final Storage Checks and Preparations
Final steps for securing the machine and preparing for removal from storage.
Post-Storage Procedures
Steps to take before operating the machine after storage.
Troubleshooting Engine and Snow Issues
Electric Starter Issues
Diagnosing and correcting problems with the electric starter.
Engine Start and Rough Running Issues
Troubleshooting engine starting difficulties and rough running.
Snow Discharge Issues
Diagnosing and resolving problems with snow clearing performance.
Troubleshooting Chute and Clearing Performance
Discharge Chute Malfunctions
Diagnosing and fixing issues with the discharge chute not locking or moving.
Snow Clearing Performance Issues
Addressing problems where the machine doesn't clear snow properly.
Toro Product Warranty Information
Warranty Coverage and Owner Responsibilities
Details on what the warranty covers and owner's maintenance duties.
Procedure for Warranty Claims
Instructions on how to obtain warranty service for defects.

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