Table of Contents
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Chapters
Table of Contents
Related Manuals for Yamaha 2006 FZ1-S
Summarization of Contents
GENERAL INFORMATION
IDENTIFICATION
Information about vehicle identification number and model label.
FEATURES
Outline of the FI system.
INSTRUMENT FUNCTIONS
Description of multi-function meter unit and tachometer functions.
IMPORTANT INFORMATION
Guidance on preparation for removal, replacement parts, gaskets, oil seals, etc.
CHECKING THE CONNECTIONS
Procedure for checking leads, couplers, and connectors for stains, rust, and moisture.
SPECIAL TOOLS
List of special tools required for tune-up and assembly.
SPECIFICATIONS
GENERAL SPECIFICATIONS
Model, dimensions, and weight details.
ENGINE SPECIFICATIONS
Engine type, displacement, bore, stroke, fuel, and oil specifications.
CHASSIS SPECIFICATIONS
Frame type, wheels, tires, and brake specifications.
ELECTRICAL SPECIFICATIONS
System voltage, ignition, battery, and lighting specifications.
TIGHTENING TORQUES
General, engine, and chassis tightening torque specifications.
LUBRICATION POINTS AND LUBRICANT TYPES
Engine and chassis lubrication points and lubricant types.
LUBRICATION SYSTEM CHART AND DIAGRAMS
Engine oil lubrication chart and diagrams.
COOLING SYSTEM DIAGRAMS
Diagrams illustrating the cooling system components and flow.
CABLE ROUTING
Diagrams and instructions for routing various cables and hoses.
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE
Overview of recommended checks and adjustments for reliable operation and longevity.
ENGINE
Procedures for adjusting valve clearance, synchronizing throttle bodies, and checking engine components.
CHASSIS
Adjustments and checks for brakes, steering, suspension, tires, and wheels.
ELECTRICAL SYSTEM
Checks and replacement procedures for battery, fuses, and headlight bulbs.
CHASSIS
GENERAL CHASSIS
Procedures for removing and installing covers, seat, battery, and related components.
FRONT WHEEL
Procedures for removing, checking, balancing, and installing the front wheel.
REAR WHEEL
Procedures for removing, checking, and installing the rear wheel and related components.
FRONT BRAKE
Procedures for removing, checking, and assembling brake pads, calipers, and master cylinder.
REAR BRAKE
Procedures for removing, checking, and assembling rear brake components.
HANDLEBAR
Procedures for removing and installing the handlebar, levers, and switches.
FRONT FORK
Procedures for removing, disassembling, checking, and installing front fork legs.
STEERING HEAD
Procedures for removing, checking, and installing the steering head components.
REAR SHOCK ABSORBER ASSEMBLY
Procedures for removing, handling, and checking the rear shock absorber assembly.
SWINGARM
Procedures for removing, checking, and installing the swingarm and related components.
CHAIN DRIVE
Procedures for removing, checking, and installing the drive chain and sprockets.
ENGINE
ENGINE REMOVAL
Procedures for removing the engine and its components like drive sprocket and exhaust pipe.
CAMSHAFTS
Procedures for removing, checking, and installing camshafts, guides, and tensioner.
CYLINDER HEAD
Procedures for removing, checking, and installing the cylinder head and its components.
VALVES AND VALVE SPRINGS
Procedures for removing, checking, and installing valves, springs, guides, and related parts.
GENERATOR
Procedures for removing and installing the generator and its components.
STARTER CLUTCH
Procedures for removing, checking, and installing the starter clutch and its components.
CRANKSHAFT POSITION SENSOR
Procedures for removing, installing, and checking the crankshaft position sensor.
ELECTRIC STARTER
Procedures for removing, disassembling, checking, and installing the starter motor.
CLUTCH
Procedures for removing, checking, and installing the clutch assembly, its plates, springs, and housing.
SHIFT SHAFT
Procedures for removing, checking, and installing the shift shaft and stopper lever.
OIL PUMP
Procedures for removing, checking, and assembling the oil pan and oil pump.
CRANKCASE
Procedures for separating, checking, and assembling the crankcase.
CRANKSHAFT
Procedures for removing, checking, and installing connecting rods, pistons, and crankshaft.
TRANSMISSION
Procedures for removing, checking, and installing the transmission, shift drum, and forks.
COOLING SYSTEM
RADIATOR
Procedures for removing, checking, and installing the radiator and related components.
OIL COOLER
Procedures for removing, checking, and installing the oil cooler.
THERMOSTAT
Procedures for removing, checking, and assembling the thermostat.
WATER PUMP
Procedures for removing, checking, and assembling the water pump.
FUEL SYSTEM
FUEL TANK
Procedures for removing and installing the fuel tank and fuel pump.
THROTTLE BODIES
Procedures for removing, checking, and adjusting throttle bodies and related sensors.
AIR INDUCTION SYSTEM
Procedures for removing, checking, and installing the air induction system and air cut-off valve.
ELECTRICAL SYSTEM
IGNITION SYSTEM
Circuit diagram and troubleshooting for the ignition system, including coils and spark plugs.
ELECTRIC STARTING SYSTEM
Circuit diagram and troubleshooting for the electric starting system, including starter motor and relays.
CHARGING SYSTEM
Circuit diagram and troubleshooting for the charging system, including battery, stator, and rectifier.
LIGHTING SYSTEM
Circuit diagrams and troubleshooting for headlights, taillights, turn signals, and meter lights.
SIGNALING SYSTEM
Circuit diagram and troubleshooting for turn signals, brake lights, horn, and indicator lights.
COOLING SYSTEM
Circuit diagram and troubleshooting for the cooling system, including fan and temperature sensors.
FUEL INJECTION SYSTEM
Circuit diagram, troubleshooting, and self-diagnosis functions for the fuel injection system.
FUEL PUMP SYSTEM
Circuit diagram and troubleshooting for the fuel pump system.
IMMOBILIZER SYSTEM
Circuit diagram, general information, and key registration requirements for the immobilizer system.
ELECTRICAL COMPONENTS
Identification and checking of various electrical components like switches, bulbs, fuses, and relays.
TROUBLESHOOTING
GENERAL INFORMATION
Guide to basic troubleshooting and parts replacement.
STARTING FAILURES
Troubleshooting steps for engine, fuel system, electrical system, and starting system failures.
INCORRECT ENGINE IDLING SPEED
Troubleshooting steps for incorrect engine idling speed related to engine, air filter, and fuel system.
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE
Troubleshooting steps for poor performance at medium and high speeds related to air filter and fuel pump.
FAULTY GEAR SHIFTING
Troubleshooting steps for difficult gear shifting and related components like clutch and transmission.
SHIFT PEDAL DOES NOT MOVE
Troubleshooting steps for a non-functional shift pedal, related to shift shaft and drum.
JUMPS OUT OF GEAR
Troubleshooting steps for the transmission and shift forks when gears jump out.
FAULTY CLUTCH
Troubleshooting steps for clutch slips and drags, related to clutch components and engine oil.
OVERHEATING
Troubleshooting steps for engine overheating, related to coolant passages and cylinder head.
OVERCOOLING
Troubleshooting steps for engine overcooling, related to thermostat issues.
POOR BRAKING PERFORMANCE
Troubleshooting steps for poor braking performance related to pads, discs, fluid, and calipers.
FAULTY FRONT FORK LEGS
Troubleshooting steps for faulty front fork legs, including oil leaks and internal malfunctions.
UNSTABLE HANDLING
Troubleshooting steps for unstable handling related to handlebar, steering head, front forks, swingarm, and tires.
FAULTY LIGHTING OR SIGNALING SYSTEM
Troubleshooting for issues with headlights, turn signals, brake lights, horn, and indicators.
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