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2009
SERVICE MANUAL
FZ6RY(C)
LIT-11616-22-77
36P-28197-10

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Summarization of Contents

General Information
Identification
Locates vehicle identification number and model label for part ordering.
Features
Outlines the Fuel Injection (FI) system and lists its main components.
Special Tools
Lists specialized tools needed for maintenance and assembly, including part numbers.
Specifications
Engine Specifications
Details engine type, displacement, bore, stroke, fuel, oil, and filter specifications.
Tightening Torques
Specifies tightening torques for engine and chassis fasteners, including sequences.
Lubrication Points and Lubricant Types
Details lubrication points for the engine and chassis with recommended lubricant types.
Periodic Checks and Adjustments
Periodic Maintenance
Provides a schedule for periodic maintenance of the emission control system.
Adjusting the Valve Clearance
Explains how to measure and adjust valve clearance on a cold engine.
Changing the Engine Oil
Details the procedure for draining and refilling engine oil, including oil filter replacement.
Chassis
Front Wheel
Details the removal, disassembly, checking, and installation of the front wheel.
Rear Brake
Covers removal, disassembly, checking, and installation of rear brake components.
Steering Head
Explains removal, checking, and installation procedures for the steering head.
Engine
Camshafts
Covers removal, checking, and installation of camshafts, guides, and tensioner.
Cylinder Head
Details removal, checking, and installation of the cylinder head and gasket.
Clutch
Details removal, checking, and installation of clutch components.
Crankshaft
Details removal, checking, and installation of the crankshaft and its bearings.
Electrical System
Fuel Injection System
Details circuit diagram, ECU diagnostics, fail-safe actions, and troubleshooting.
Electrical Components
Illustrates and lists various electrical components with their locations.
Checking and Charging the Battery
Explains how to check and charge the VRLA battery, including safety precautions.
Troubleshooting
Starting Failures
Lists potential causes for engine starting failures in engine, fuel, and electrical systems.
Overheating
Lists potential causes for engine overheating in engine, cooling system, and hoses.
Unstable Handling
Lists potential causes for unstable vehicle handling related to steering, forks, swingarm, and tires.

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