Related Manuals for KTM 500 EXC SIX DAYS 2013
Summarization of Contents
1 Means of Representation
1.1 Symbols Used
Explains symbols used in the manual for clarity and safety.
1.2 Formats Used
Describes typographical formats used for specific names and brands.
2 Safety Advice
2.1 Intended Use
Specifies intended uses for KTM sport motorcycles.
2.2 General Safety Instructions
General safety instructions for operating the vehicle safely.
2.3 Risk Degrees and Symbols
Defines risk levels and associated symbols for warnings.
3 Important Notes
3.1 Guarantee and Warranty Conditions
Details conditions for valid warranty claims and required service.
3.2 Operating and Auxiliary Substances
Information on recommended operating fluids and potential environmental hazards.
4 View of Vehicle
4.1 Front Left View
Illustrates the front-left view of the motorcycle with key components labeled.
4.2 Rear Right View
Shows the rear-right view of the motorcycle with labeled controls and components.
5 Serial Numbers
5.1 Chassis Number Location
Explains the location of the chassis number stamped on the steering head.
5.4 Engine Number Location
Details the location of the engine number on the engine sprocket side.
5.6 Shock Absorber Part Number
Identifies the location of the shock absorber part number on the engine side.
6 Controls
6.1 Clutch Lever Operation
Describes the clutch lever on the left handlebar and its hydraulic operation.
6.15 Speedometer Functions
Covers the speedometer functions, including display modes and settings.
6.16 Opening Filler Cap
Provides instructions on how to safely open the fuel filler cap.
7 Preparing for Use
7.1 Advice on First Use
Offers essential advice for the initial use of the motorcycle.
7.2 Running-in the Engine
Guides on the proper procedure for breaking in the engine.
8 Riding Instructions
8.1 Pre-Ride Checks
Lists pre-ride checks and maintenance tasks for safe operation.
8.2 Engine Starting Procedure
Details the procedures for starting the motorcycle engine safely.
8.5 Braking Techniques
Provides instructions on proper braking techniques and safety precautions.
9 Service Schedule
9.1 Regular Service Schedule
Presents a schedule of required maintenance tasks and intervals.
9.2 Additional Service Work
Lists optional service tasks that can be performed.
10 Tuning the Chassis
10.1 Basic Suspension Setting by Rider Weight
Explains how to set suspension based on rider weight for optimal handling.
10.3 Adjusting Shock Absorber Low-Speed Compression
Details how to adjust the low-speed compression damping on the shock absorber.
10.5 Adjusting Shock Absorber Rebound Damping
Guides on adjusting the rebound damping of the shock absorber.
11 Service Work on the Chassis
11.1 Raising Motorcycle with Lift Stand
Describes the procedure for safely lifting the motorcycle using a stand.
11.7 Removing the Fork Legs
Provides step-by-step instructions for removing the motorcycle's front fork legs.
11.11 Lower Triple Clamp Removal
Explains how to remove the lower triple clamp for specific models.
11.21 Removing the Shock Absorber
Provides instructions for removing the rear shock absorber.
12 Brake System
12.1 Checking Front Brake Lever Free Travel
Explains how to check and adjust the free travel of the front brake lever.
12.4 Checking Brake Discs
Guides on checking front and rear brake disc thickness and condition.
12.5 Checking Front Brake Fluid Level
Explains how to check the front brake fluid level and what to do if it's low.
12.13 Checking Rear Brake Linings
Details how to check the minimum thickness of the rear brake linings.
13 Wheels and Tires
13.1 Removing the Front Wheel
Provides step-by-step instructions for removing the front wheel.
13.3 Removing the Rear Wheel
Details the process for removing the rear wheel from the swingarm.
13.6 Checking Tire Air Pressure
Guides on checking and setting correct tire air pressure for optimal performance.
14 Electrical System
14.1 Removing the Battery
Details the procedure for safely removing the motorcycle battery.
14.3 Charging the Battery
Provides instructions on how to charge the motorcycle battery safely.
14.4 Changing the Main Fuse
Explains how to locate and replace the main fuse in the electrical system.
15 Cooling System
15.1 Cooling System Overview
Provides an overview of the motorcycle's cooling system components and function.
15.2 Checking Antifreeze and Coolant Level
Details how to check the antifreeze and coolant levels for proper engine cooling.
15.4 Draining the Coolant
Explains the procedure for draining the motorcycle's coolant.
16 Tuning the Engine
16.1 Checking Throttle Cable Play
Explains how to check throttle cable play for smooth operation.
16.3 Adjusting Idle Speed
Details how to adjust the engine's idle speed for optimal performance.
17 Service Work on the Engine
17.1 Changing the Fuel Screen
Explains how to change the fuel screen to ensure proper fuel flow.
17.3 Engine Oil and Filter Change
Details the procedure for changing engine oil, filter, and cleaning oil screens.
18 Cleaning and Care
18.1 Cleaning the Motorcycle
Offers comprehensive guidance on cleaning the motorcycle safely and effectively.
18.2 Winter Operation Maintenance
Outlines maintenance steps for preparing the motorcycle for winter storage.
19 Storage
19.1 Motorcycle Storage Procedures
Provides steps for safely storing the motorcycle for extended periods.
19.2 Preparing for Use After Storage
Guides on preparing the motorcycle for use after it has been stored.
20 Troubleshooting
Engine Cannot Be Cranked
Addresses issues when the engine fails to crank using the electric starter.
Engine Overheats
Diagnoses and suggests solutions for engine overheating issues.
FI Warning Lamp Behavior
Explains the meaning of the FI warning lamp and potential causes.
21 Blink Code
Blink Code 02: Crankshaft Position Sensor
Details the meaning of blink code 02 for the FI warning lamp.
Blink Code 06: Throttle Position Sensor
Explains the error condition associated with blink code 06.
22 Technical Data
22.1 Engine Specifications
Lists specifications for the motorcycle's engine, including bore, stroke, and displacement.
22.2 Engine Tightening Torques
Provides torque specifications for various engine components during assembly.
22.3 Capacities
Lists capacities for engine oil, coolant, and fuel tank.
23 Substances
Brake Fluid Types
Specifies approved brake fluid types and recommendations.
Fuel Grade Requirements
Specifies the recommended fuel grade and ethanol content limits.
24 Auxiliary Substances
Air Filter Cleaner Recommendations
Recommends Motorex® products for cleaning the air filter.
Chain Cleaner Recommendations
Recommends Motorex® products for cleaning the drive chain.
25 Standards
JASO T903 MA Standard Explanation
Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.
SAE Viscosity Classification
Explains the SAE classification system for engine oil viscosity.
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